background image

ProSpray 3.20  

3

GB

 

Safety precautions

 

•  Follow material and solvent manufacturer’s warnings and 

instructions.  Be familiar with the coating material’s MSDS 

sheet and technical information to ensure safe use.

 

•  Use lowest possible pressure to flush equipment.

 

•  When cleaning the unit with solvents, the solvent should 

never be sprayed or pumped back into a container with a 

small opening (bunghole). An explosive gas/air mixture can 

arise. The container must be earthed.

HAZARD:  HAZARDOuS VAPORS

Paints, solvents, and other materials can be harmful 

if inhaled or come in contact with body.  Vapors can 

cause severe nausea, fainting, or poisoning.

PREVENTION:
 

•  Wear respiratory protection when spraying.  Read all 

instructions supplied with the mask to be sure it will provide 

the necessary protection. 

 

•  All local regulations regarding protection against hazardous 

vapors must be observed.

 

•  Wear protective eyewear.

 

•  Protective clothing, gloves and possibly skin protection cream 

are necessary for the protection of the skin.  Observe the 

regulations of the manufacturer concerning coating materials, 

solvents and cleaning agents in preparation, processing and 

cleaning units.

HAZARD:  GENERAL

This product can cause severe injury or property 

damage.

PREVENTION:
 

•  Follow all appropriate local, state, and national codes 

governing ventilation, fire prevention, and operation. 

 

•  Pulling the trigger causes a recoil force to the hand that is 

holding the spray gun.  The recoil force of the spray gun is 

particularly powerful when the tip has been removed and 

a high pressure has been set on the airless pump. When 

cleaning without a spray tip, set the pressure control knob to 

the lowest pressure.

 

•  Use only manufacturer authorized parts.  User assumes all 

risks and liabilities when using parts that do not meet the 

minimum specifications and safety devices of the pump 

manufacturer.

 

•  ALWAYS follow the material manufacturer’s instructions for 

safe handling of paint and solvents.

 

•  Clean up all material and solvent spills immediately to prevent 

slip hazard.

 

•  Wear ear protection.  This unit can produce noise levels above 

85 dB(A).

 

•  Never leave this equipment unattended.  Keep away from 

children or anyone not familiar with the operation of airless 

equipment.

 

•  Do not spray on windy days.

 

•  The device and all related liquids (i.e. hydraulic oil) must be 

disposed of in an environmentally friendly way.

1.2 

Electric Safety

Electric models must be earthed.  In the event of an electrical short 

circuit, earthing reduces the risk of electric shock by providing an 

escape wire for the electric current.  This product is equipped with 

a cord having an earthing wire with an appropriate earthing plug. 

Connection to the mains only through a special feed point, e.g. 

through an error protection insallation with INF < 30 mA.

DANGER — Work or repairs at the electrical 

equipment may only be carried out by a skilled 

electrician. No liability is assumed for incorrect 

installation.   Switch the unit off.  Before all repair 

work, unplug the power plug from the outlet.

Danger of short-circuits caused by water ingressing into the electrical 

equipment. Never spray down the unit with high-pressure or high-

pressure steam cleaners.

Work or repairs at the electrical equipment:
These may only be carried out by a skilled electrician. No liability is 

assumed for incorrect installation.

1.3 

Electrostatic charging (formation of sparks or 

flames)

Electrostatic charging of the unit may occur during 

spraying due to the flow speed of the coating 

material. These can cause sparks and flames upon 

discharge. The unit must therefore always be 

earthed via the electrical system. The unit must be 

connected to an appropriately-grounded safety 

outlet.

An electrostatic charging of spray guns and the high-pressure hose 

is discharged through the high-pressure hose. For this reason the 

electric resistance between the connections of the high-pressure 

hose must be equal to or lower than 1 MΩ.

Summary of Contents for Maxi Spray 21.XL

Page 1: ...Edition 9 2015 0532 838A GB Operating manual Airless high pressure spraying unit Exclusive Suppliers of PS 3 20 Maxi Spray 21 XL...

Page 2: ...ing material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secure Spray Centre spray gun using...

Page 3: ...ction filter 9 8 3 Cleaning the high pressure filter 9 8 4 Cleaning Airless spray gun 10 Page 9 Remedy in case of faults 10 10 Servicing 11 10 1 General servicing 11 10 2 High pressure hose 11 11 Repa...

Page 4: ...be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose HAZARD High Pressure Hose The paint hose can develop leaks from wear kinking...

Page 5: ...follow the material manufacturer s instructions for safe handling of paint and solvents Clean up all material and solvent spills immediately to prevent slip hazard Wear ear protection This unit can pr...

Page 6: ...e unit meticulously with the appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and...

Page 7: ...ose 5 Frame 6 Drip cup 7 Power cord 8 ON OFF switch 9 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 10 Pressure control knob 11 Oil cup for EasyGlide EasyG...

Page 8: ...m Fig 3 item 1 to make sure the inlet ball is free 6 ProSpray 3 20 GB Description of unit Starting operation 3 5 Technical data Voltage 220 240 VAC 50 60 Hz or 100 120 VAC 50 60 Hz Max current consump...

Page 9: ...ion 4 2 Connection to the mains network Attention The unit must be connected to an appropriately grounded safety outlet Before connecting the unit to the mains supply ensure that the line voltage matc...

Page 10: ...see Page 18 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual 7 Depending on the model leave the suction tube or the suction hose and return hose immer...

Page 11: ...til the unit is empty 12 Switch the unit OFF 8 1 Cleaning unit from outside First of all pull out mains plug from socket Attention Danger of short circult through penetrating water Never spray down th...

Page 12: ...Refill the coating material 3 Clean or replace the filter 4 Clean connecting points Replace O rings if necessary Secure suction hose with retaining clip 1 Replace 2 Replace tip 3 Turn pressure control...

Page 13: ...unit OFF Before all repair work Unplug the power plug from the outlet 11 1 Relief valve Attention The valve housing 4 should not be repaired If worn it should always be replaced with a new one 1 Use a...

Page 14: ...12 13 11 3 Packings Disassembly Fig 12 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 It is not necessary to remove the outlet valve 2 Remove the yoke screw 14 and washer 15...

Page 15: ...es in the yoke where the dowel 16 is inserted 9 Install the dowel pin 16 to connect the yoke 17 to the piston 18 The piston may have to be moved up or down to do this 10 Install the yoke screw 14 and...

Page 16: ...lide the motor cover 2 over the motor Secure the motor cover with the four motor cover screws 1 1 3 2 8 5 9 6 4 7 11 5 Replacing the Gears i The following procedure must only be performed by a Wagner...

Page 17: ...7 1 3 6 8 10 9 7 2 5 4 11 7 Resetting the Pressure Switch Timing i The following procedure must only be performed by a Wagner Authorized Service Center i The components of the pressure switch must be...

Page 18: ...ng in the pump housing pull gently on the wires until the connector is shown through the opening 5 Disconnect the black wire that connects the circuit board to the circuit breaker 6 6 Disconnect the w...

Page 19: ...the relief valve handle fully counterclockwise k Circulation 2 Switch off the gasoline engine 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating mater...

Page 20: ...red red red red red 0553113 0553213 0553313 0553413 0553513 0553613 0553813 Fillers Rust protection paints 115 215 315 415 515 615 715 815 10 20 30 40 50 60 70 80 0 015 0 38 0 015 0 38 0 015 0 38 0 01...

Page 21: ...hite white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white white whi...

Page 22: ...225 629 Order no 0271 064 D7 Nozzles 113 417 Order no 0271 063 L10 Nozzles 208 510 Order no 0271 042 D10 Nozzles 111 419 Order no 0271 045 S10 Nozzles 527 235 Order no 0271 049 Medium L20 Nozzles 210...

Page 23: ...4 mm MW fine 0043 235 Nozzle extension complete 15 cm F thread 0556 051 TradeTip 3 FineFinish nozzle 308 0554 308 TradeTip 3 FineFinish nozzle 410 0554 410 TradeTip 3 FineFinish nozzle 412 0554 412 Tr...

Page 24: ...1 4 10m Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzle holder F thread and Trade Tip 2 Fine Finish 410 2311660 2311853 TempSpray H 226 ideal for dispersi...

Page 25: ...alia 34 20060 Gessate MI Italia Tel 39 02 9592920 1 Telefax 39 02 95780187 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41...

Page 26: ...24 ProSpray 3 20 Accessories illustration 3 1 5 7 9 10 2 4 6 8...

Page 27: ...0 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for dispersion 7 0034 383 Gun fi...

Page 28: ...assembly See separate listing Suction system for stand 1 2 3 4 5 6 9 7 8 Pos PS 3 20 Description 1 0551706 Siphon tube assembly includes items 1 and 3 6 2 0558659A Return tube 3 0279459 Clip 4 029556...

Page 29: ...7 0532234A EMI filter 8 9800341 Screw 4 9 9800340 Ground screw 2 10 0512213 2nd stage gear assembly 11 0519001 Main housing assembly Pos PS 3 20 Description 12 0507745 Gasket 13 0507254 PRIME SPRAY va...

Page 30: ...14 9832128 Dowel pin 15 0293395 Screw 16 0296289 Seal 17 0532357 Plug 18 0532254A Piston assembly includes items 18 23 19 0551262 Upper cage 20 0551263 Washer 21 50164 Outlet valve ball 22 0551620 Ou...

Page 31: ...7 10 11 5 6 11 1 2 4 9 8 11 4 11 3 Pos PS 3 20 Description 1 0532238A Leg right 2 0532356 Cord wrap 3 0508660 Screw 4 805 342 Foot 2 5 0532239A Leg left 6 0509856 Nut 7 9805230 Screw 8 806 216 Clip 9...

Page 32: ...roduct has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension...

Reviews: