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AA

09

0AG

  

Seri

es

 

Air

 

Mo

tor

Driven

 

Tank

 

Wa

sher

   

0

8/

15/

20

11

 

11

DISASSEMBLY OF THE UNIT (SEE PARTS LIST PL 090AG)(REPAIR KIT #AB090-KIT) 

1.  If it has not already been done, the air motor sub-assembly should be removed as described in the removal 

of #46340 air motor drive section above. 

2.  Next, tap out the groove pin (5) and inspect hole in shaft (6). Remove any burrs and sharp edges.   

3.  Unscrew the upper shaft seal body sub-assembly (3) and slide off the shaft (6).  

4.  Inspect the o-ring and bushing inside the upper shaft seal body sub-assembly (3). If damaged or worn, 

replace with new sub-assemblies. 

5.  Using a 15/16” using a 15/16” open-end wrench across the flats of the gear (12), loosen the entire assembly 

from the extension tube (7).  Be careful not to damage gear teeth.   

6.  Remove shaft (6) by loosening shaft nut (8) and unscrewing the shaft (6) from the yoke (13).  These are left 

hand threads.  

7.  Do not move shaft nut (8) more than necessary as this serves as an indicator during reassembly.   

8.  When shaft (6) is removed, loosen yoke nut (9) by holding collar (10).  Remove yoke nut (9) and collar (10).  

This will allow replacement of thrust washer (11). 

9.  Replace collar (10) until it contacts thrust washer (11).  Do not over-tighten.   

10.  Hold collar (10) and tighten yoke nut (9) against collar (10) torque to 20 ft/lbs.  Thread shaft (6) back into 

yoke (13) until shaft nut (8) contacts top of yoke (13). 

REASSEMBLY OF THE UNIT (SEE PARTS LIST PL 090AG) 

1.  Tighten the shaft (6) against yoke (13).  Remember these are left hand threads.   

2.  Apply lubricant oil* to the end of the shaft (6) and insert into the extension tube (7).   

3.  Align shaft (6) and start it into upper bushing retainer sub-assembly (3).  

4.  Thread gear (12) into extension tube (7).  This will push assembly through upper bushing retainer sub-

assembly (3).  Tighten gear (12) into extension tube (7) to 20 ft/lbs. 

5.  Replace groove pin (5) and air motor assembly (1). Refer to the previous section titled replacement of 

#46340 air motor drive.   

6.  Be sure to align slot in air motor assembly with groove pin (5).  If groove pin (5) is not contacting slot or motor 

cannot be seated properly due to interference, then the shaft is either threaded into the yoke (13) too far or 
not enough.  This is why, during disassembly, care should be taken when loosening the shaft nut (8). 

 

USE APPROPRIATE LUBRICANT IF UNIT IS USED IN FOOD OR PHARMACEUTICAL APPLICATIONS.

  

REPLACEMENT OF #46340 AIR MOTOR DRIVE (SEE PARTS LIST DRAWING PL 46340) 

1.  If it is not already attached, align the keyway on the coupling (5) with the key (6) on the gear motor sub-

assembly (11) shaft and lightly tap the coupling (5) until it bottoms on the shaft. 

2.  Insert the coupling (5) through the hole in the top of the 190 inlet casting. 

3.  The slot on the coupling (5) should be aligned and indexed over the groove pin and drive shaft on the 190 

assembly. 

4.  The air motor drive assembly can now be rotated until the through holes on the inlet casting align with the m5 

female threaded inlet holes on the air motor drive assembly. 

5. 

Using a 4 mm hex Allen Wrench, secure the gear motor sub-assembly (11) to the inlet casting using two m5 
bolts (1) and spring lock washers(2). 

Before re-installing in a tank, connect an air line to the air motor 

drive to make sure the unit works properly. 

 

 

 

 

 

 

Summary of Contents for AA090AG Series

Page 1: ...OWNER S MANUAL MI AA090AG AA090AG SERIES AIR MOTOR DRIVEN TANK WASHER Spraying Systems Co Experts in Spray Technology a...

Page 2: ...onnection 8 Mechanical clearances 8 Grounding 8 High impact sprays 8 Air motor lubrication 9 Automatic lurication 9 OPERATION 9 MAINTENANCE Removal Replacement of spray nozzles 10 Removal Replacement...

Page 3: ...Washer is designed for high pressure 500 psi 35 bar MAX washing of tanks up to a recommended maximum diameter of 8 feet 2 4 m with heated 200 F 93 C MAX or unheated solutions at flow rates up to 7 3...

Page 4: ...AIR SUPPLY LINE LIQUID INLET CONN 1 NPT r or 1 BSPT r CAN BE PERMANENTLY INSTALLED OR USED AS A PORTABLE UNIT MULTI AXIS ROTATION PROVIDES FULL COVERAGE or INTERNAL TANK SURFACES MOTORIZED DRIVE IS M...

Page 5: ...8 2 3 1 1 5 4 0 ASSUMING EXHAUST FILTER IS CLEAN 31 REVOLUTIONS ARE REQUIRED FOR 1 COMPLETE CYCLE FLOW RATE DATA U S UNITS AVG TOTAL FLOW OF 2 NOZZLES EQUAL CAPACITY GALLONS PER MINUTE NOZZLE INLET P...

Page 6: ...2 6 0 8 2 AIR INLET CONN 1 4 NPT M GEAR REDUCER PERMANENTLY LUBRICATED APPROX TIME FOR ONE COMPLETE CYCLE IN MINUTES 090 190 10 11 5 5 6 0 4 0 5 0 PARTS LIST PL46340 APPROX WEIGHT 6 25 lbs 2 8 kg REVO...

Page 7: ...vere personal injury and or damage to property Correct installation is your responsibility WARNING Install proper guards as needed Follow basic lifting guides when transporting or handling this produc...

Page 8: ...earth ground via an approved grounding method Likewise a ground wire should be affixed to the tank and terminated at an earth ground DANGER It is not sufficient to ground only the tank washer or the...

Page 9: ...oper operations do not run the unit dry always keep liquid flow on before stopping the air motor WARNING Do not use combustible gases to drive the air motor Sound level from motor may exceed 85db A Ch...

Page 10: ...nd clean and inspect yoke 13 seating surfaces 5 Install new pinion bushings 16 until they seat fully against the yoke 13 6 Clean and inspect the pinion shaft 18 and slide through the pinion bushings 1...

Page 11: ...he end of the shaft 6 and insert into the extension tube 7 3 Align shaft 6 and start it into upper bushing retainer sub assembly 3 4 Thread gear 12 into extension tube 7 This will push assembly throug...

Page 12: ...FIiied TEFLON 2 Req d 17 CP38836 303SS Woodruff Key Type 303 Stainless Staal 18 CP38840 316SS Pinion Shaft Type 316 Stainless Steel 19 w Nozzle Type 416 Hardened Stainless Steel 2 Raq d 20 CP38838 31...

Page 13: ...pler Brass 2 CP22024 I Coupler Nipple Steel 3 CP22025 Filter Regulator 4 26383 1 4 30 Pressure Gauge 5 CP7998 7 8 Close Nipple Brass 6 CP22027 Lubricator No 21030 Lubricator Assembly DESCRIPTION PARTS...

Page 14: ...l 10 CP46346 4 IBO Metric Set Screw Cup Point M4 x 7 x 4 mm LG Alloy Steel Black Oxide Coating 11 46351 Gear Motor Sub Assembly Consists Of The Following Items 6 7 8 9 10 12 46350 Air Motor Gast 1UP N...

Page 15: ...ty and fitness for a particular purpose Because of the difficulty of ascertaining and measuring damages hereunder it is agreed that except for claims for bodily injury Seller s liability to the Buyer...

Page 16: ...Road P O Box 7900 Wheaton IL 60187 7901 Tel 1 800 95 SPRAY Intl Tel 1 630 665 5000 Fax 1 888 95 SPRAY Intl Fax 1 630 260 0842 Visit our Website at http www spray com Spray Nozzles Spraying Systems Co...

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