Spraying Systems Co AutoJet AccuCoat HD15, Owner'S Manual

Page 1: ...AccuCoat HD15 In Line Heater OWNERS MANUAL spray com ML00HD15 ...

Page 2: ... 3 AccuCoat HD15 Overview 6 3 1 Product Features 6 3 2 Specifications 6 3 3 System Mounting 8 3 4 Spray Control Panel Options 9 4 System Start Up and Operation 10 4 1 System Operation 10 4 2 System Start Up 10 4 3 Using the Watlow Control Panel 11 5 Troubleshooting 15 6 Reference Materials 16 7 Suggested System Maintenance 17 8 Spare Parts List 17 ...

Page 3: ...ct representations of your system configuration 1 2 HOW TO USE THIS MANUAL This manual is intended to be a source of information for the operators and technicians who may be installing inter acting with or servicing maintaining Spraying Systems Co systems and components This manual contains important safety warnings installation instructions operating instructions troubleshooting and maintenance i...

Page 4: ...n supplied with the equipment may result in injury to persons or damage to property Examples of unintended use of equipment would be Using incompatible materials Making unauthorized modifications Removing or bypassing safety guards or interlocks Using incompatible or damaged parts Using unapproved auxiliary equipment Operating equipment in excess of maximum ratings REGULATIONS AND APPROVALS Make s...

Page 5: ... not manufacture or supply any of the chemical components used in this equipment and is not responsible for their effects Because of the large number of chemicals that could be used and their different chemical reactions the buyer and user of this equipment should determine compatibility of the materials used and any of the potential hazards involved WATER AND MOISTURE The control panels are rated...

Page 6: ... System or Coating Supply Unit This will ensure consistent temperatures and uniform spray Heating capabilities are a factor of the heater flow rate and the properties of the fluid specific heat Cp density inlet temperature etc RESPONSE LIGHT Light is illuminated when power is being provided to the heater The temperature controller utilizes a PID control loop to control the heater This means that d...

Page 7: ...ight 40 lb 18 1 kg Note An area of 24 609 6 mm around the unit should be kept free for maintenance purposes OPERATING PARAMETERS Pressure 100 psi 7 bar Maximum capable Flow Rate 0 5 GPM 1 9 lpm min maximum suggested Heating Example 1 Heating vegetable oil Cp 0 40 Btu lb F 1 67 KJ Kg K without recirculation at a flow rate of 0 5 GPM 1 9 l min Temperature Increase 50 F 27 8 C Heating from 70 F to 12...

Page 8: ...68 kg according to the anchor manufacturers specifications LIQUID CONNECTIONS The liquid connections have stainless steel 1 2 NPT ports for both the inlet outlet connections or 3 4 inlet outlet Tri Clamp sanitary connection Push connect fittings and tubing will be supplied separately with the system The fluid supply connects to the HD15 inlet The outlet connects to the spray nozzle s or liquid dis...

Page 9: ...cluded with this system package These are suggested controllers to use with this AutoJet In Line Heater Features AutoJet 1000 AutoJet 1750 AutoJet 2150 HMI Touch Screen 4 3 4 3 7 Power Input 110 240 VAC 50 60 1Ph 3A 110 240 VAC 50 60 1 ph 5A 120 VAC 50 60 1Ph 8A Washdown Closure Recipes Trigger Input Global Compatibility multi Stainless Steel Control Panel Power On Off Switch Level Switch Dual Cha...

Page 10: ...ts of the spray application aside from heating During the course of any spray operation it is common for there to be short periods when the system is not being used to spray When feeding the nozzle directly without recirculation it is normal that the temperature of the sta tionary fluid inside the heater assembly rise above the setpoint However once spray resumes the temperature will quickly retur...

Page 11: ...NTROL PANEL The HD15 Heater utilizes an EZ Zone series Watlow temperature controller The figure below shows the key buttons and displays of the controller For more detail reference the complete manual for the Watlow Temperature Control ler MOUNTING TO PANEL 1 Make the panel cutout using the measurements in figure 1 2 Remove the green terminal connectors and the mounting collar assembly 3 Insert th...

Page 12: ...d select Alarm 1 2 3 or 4 4 Scroll to and select Alarm Type 5 Scroll to and select the type process deviation or off SETTING UP ALARM SIDES 1 Use the back arrow to return to Alarm 1 2 3 or 4 2 Scroll to and select Alarm Sides 3 Scroll to and select the desired sides option high low or both 4 Use the back arrow to return to the Alarm list 5 Scroll to the Alarm High Set Point or Alarm Low Set Point ...

Page 13: ...urn to Home screen Press the FN Button to effectively pause the heating operation Press the FN Button again to resume normal operation This heater pause is achieved by changing the control mode to Manual and locking the heater output at 0 This can be seen by cycling to the heater power display as described above AUTOTUNE The temperature controller has been enabled with an Autotune function The Aut...

Page 14: ...ext with help topics that explain each parameter and option The EZ LINK mobile app provides many other benefits to the user including password protection alarm and error indicators connection to Watlow for feedback and support and accessing device information such as firmware version part number and serial number Provides access to controller s home page parameters Decodes alarms errors and messag...

Page 15: ... if necessary see spare parts list Replace faceplate to its original position 2 CONTROLLER POWERS UP YET HEAT DOES NOT TURN ON HEATER RESPONSE INDICATOR DOES NOT ILLUMI NATE FLASH a Check to insure power cord is plugged into controller and power outlet Turn power switch to START and the ON position and is illuminated b Check temperature controller for error messages The most common error codes are...

Page 16: ...the fuse holder exposing the fuse 4 Test the fuse and replace if necessary see spare parts list 5 Replace faceplate to its original position DRAWINGS 04CHICP1K5301W0 HD15 Main Assembly Threaded 04CHICP1K5301W0_SU01 HD15 Control Box Threaded 04CHICP1K5301W0_SU01E HD15 Electrical Drawing Threaded 04CHICP1K5301W0_SU02 HD15 Heater Unit Assembly Threaded 04CHIE11K5401W0 HD15 Main Assembly Sanitary 04CH...

Page 17: ...PM6C1CHALCJ Temperature Controller FRMM5044K17 3 Tri Clamp Gasket CL004322K155 3 Tri Clamp Clamp HT00EM75975 1 5 kW Heater OR005577K144 O Ring PL00RDPT75B024 Sanitary RTD Temperature Sensor RTD 2 High Limit PL00RDPTCUSTOM Sanitary RTD Temperature Sensor RTD 1 Process WR00EVT004 Cable for RTD orange right angle M12 5 meter length CL004759K61 1 2 to 3 4 Tri Clamp Clamp FRMM5044K12 3 4 Tri Clamp Gask...

Page 18: ... may be trade marks of their respective companies Warranty is one 1 year on non wear parts from ship date Wear items are covered for manufacturing defect only for a period of one 1 year Wear items include but may not be limited to Liquid pump and Liquid regulator Seller warrants that its products will conform to and perform in accordance with the products specifications Seller warrants that the pr...