Spraying Systems Co TankJet M60, Operation & Maintenance Instructions Manual

Page 1: ...Operation Maintenance Instructions Model TJM60AG Tank Cleaner TankJet M60 Mobile Tank Cleaner Spraying Systems Co Experts in Spray Technology ...

Page 2: ...TIONS 5 INSTALLATION 8 OPERATION AND SPECIFICATIONS 9 MAINTENANCE 11 Replace Nozzle Hub Seals 11 Replace Gear Box Seals 12 STORAGE 14 PARTS 14 DATA SHEETS 20 TROUBLE SHOOTING GUIDE 25 WARRANTY 26 MAINTENANCE RECORDS 27 TABLE OF CONTENTS IMPORTANT Read all instructions in this manual before operating machine ...

Page 3: ...re for the tank washer is 1 000 psi 70 bar at a maximum liquid pressure of 180 F 82 C The typical air pressure to drive the air motor is 10 psi 7 bar to 20 psi 1 4 bar The maximum allowable pressure for the air motor is 20 psi 1 4 bar The TankJet M60 comes with a set of valves mounted at the top of the cart handle One valve is a high pressure 316SS valve needed to open and close the liquid line th...

Page 4: ...equipment includes but is not limited to Safety shoes Safety glasses or face shield Chemical and heat resistant gloves Long sleeve shirt and long pants NOTE Always remember to carefully read the chemical manufacturer s label and follow all directions WARNING DONOTUSETOSPRAYFLAMMABLE LIQUIDS SUCH USE COULD RESULT IN FIRE OR EXPLOSION CAUSING BODILY INJURY OR DEATH WARNING Never operate tank cleanin...

Page 5: ...assembly 1 Adjustable Crescent Wrench 2 Pipe Wrench 3 Open end Wrench 3 8 x 7 16 4 Socket Drive Ratchet Wrench 7 16 socket ASSEMBLY INSTRUCTIONS STEP 1 Remove main TJM60AG tank washer assembly from shipping box STEP 2 Remove handle assembly from shipping box and position handle assembly to mount to cart mounting post above cart stand Remove main tank washer assembly from shipping box Remove handle...

Page 6: ...es in handle with two holes on cart mounting post Install two 1 4 20 flange head cap crews though aligned hole in handle and cart mounting post Tighten 1 4 20 flange head screws and lock nuts to 85 in lbs to secure handle to cart mounting post Install muffler to outlet side of air motor Step 3 Mount handle to tube end with two holes to align with two holes on cart mounting post Step 4 Install two ...

Page 7: ...luded 1 4 NPT male x 1 4 NPS swivel female air hose First using an adjustable crescent wrench connect the 1 4 NPT male end of hose to coupling marked air on handle assembly Next connect the 1 4 NPS swivel female end of hose to fitting on in side of air motor Step 8 Install high pressure water hose 3 8 NPT male X 3 8 NPT male swivel First connect 3 8 NPT male end to coupling marked water using an a...

Page 8: ...sure regulator then this optional item can be provided by Spraying Systems Co Important safety note Never connect a water hose line to the trigger valve located on the air line Step 2 Before connectig hose make sure to flush water line from pressure washer pump Next connect the high pressure hose 3 8 NPT size from the pressure washer pump to the 3 8 NPT ball valve located near the handle coupling ...

Page 9: ...k Specifications Max Operating Liquid Pressure 1 000 PSI 70 BAR Max Liquid Temp 180 F 82 C Motor Driven Type Air Non Lubricated Max Air Pressure 20 PSI 1 4 BAR Max and Min Ambient Temp 35 F to 125 F 2 C to 52 C Liquid Pipe Conn Size 3 8 NPT or 3 8 BSPT Air Line Conn Size NPT or BSPT Effective Cleaning Dia To 5 ft maximum 1 5 m Nozzle Quantity 2 Installation Hole Dia 1 75 in dia 44 5 mm Approx Weig...

Page 10: ...000 psi 70 bar at a maximum water temperature of 180 F 82 C Next turn on the air line by squeezing and locking the trigger in place to drive the air motor to actuate rotational motion of the nozzle head The barrel washer is now cleanining the inside surfaces of the barrel Once the cleaning cycle is completed shut off the ball valve on the water line and then shut off the air line by closing the th...

Page 11: ...ested to change the seals after 300 hours of TankJet M60 operating time Replacing Nozzle Hub Seals Replace worn seals in nozzle hub 1 Adjustable Crescent Wrench 2 Screw Driver Step 1 To remove and replace worn seals from nozzle hub first remove cap from nozzle body by using an adjustable crescent wrench Step 2 To remove and replace worn seals from nozzle hub first remove cap from nozzle body using...

Page 12: ...le body Then remove nozzle head assembly from extension tube assembly using an adjustable crescent wrench to turn nozzle head and insert a suitable size Allen wrench through hole in gear shaft inside round inlet body Round Inlet Body Gear Box Body Remove 4 10 32 socket head screws from gear box body using an Allen wrench Pull nozzle extension tube sub assembly off of gear box body Next use adjusta...

Page 13: ...Then remove lower seal from round inlet body Next disassemble round inlet cap by removing retainer ring with snap ring tool Then replace worn upper and lower seals and reassemble Step 7 Reassemble Reassemble all components Using a crescent wrench remove extension tube and pinion gear Round inlet cap Drive tube and bevel gear Seal to Replace Lower seal Retainer ring Upper Seal ...

Page 14: ...253 PEEKHPV 1 Peek HPV Gearbox Seal 1 115285 PEEKHPV EPDM 1 Peek HPV EPDM Gearbox Seal 2 115290 PEEKHPV EPDM 1 Peek HPV EPDM Nozzle CP72158 046 316SS 2 316 Stainless Steel CP72158 055 316SS 2 316 Stainless Steel CP72158 060 316SS 2 316 Stainless Steel CP72158 066 316SS 2 316 Stainless Steel CP72158 078 316SS 2 316 Stainless Steel Shear Pin CP19109 SS 1 303 Stainless Steel STORAGE When the TJM60AG ...

Page 15: ...0AG Tank Cleaner Motor Non Lubricated Assembly see Dwg PL115240 2 TJM60AG Tank Cleaner Handle Assembly with Water and Air Hose Assemblies See Dwg PL115240 3 TJM60AG Tank Cleaner Spray Head and Gear Box Assemblies See Dwg PL115240 4 0 SprayingSystems Co Spray Nozzles and Accessories P O Box 7900 Wheaton IL 60187 7901 PL115240 ...

Page 16: ...de 7 4 Stainless Steel Type 316 55001 83 188SS 1 4 28 X 1 2 Lg Socket Hd Cap Scr 8 4 Stainless Steel Type 316 20128 188SS Lock Washer 1 4 9 1 Stainless Steel Type 316 115270 316SS Main Body Connection Weldment 10 1 Plastic 115288 PL Plastic Cap 11 2 Stainless Steel Type 316 46352 5 316SS Metric Spring Washer 12 2 Stainless Steel Type 316 55001 84 316SS M5 X 25mm LG 8mm Pitch Socket Hd Cap Scr 13 1...

Page 17: ... Lubricated Assembly QTY MATERIAL PART N0 DESCRIPTION ITEM 1 46340 TMJ60AG Air Motor Assembly Non Lubricated 1 1 Stainless Steel Type 18 8 26396 1 SS Hex Pipe Nipple 2 c 0 V Spraying Systems Co Spray Nozzles and Accessories P O Box 7900 Wheaton IL 60187 7901 PL115240 2 ...

Page 18: ...Pressure 7 1 Stainless Steel Type 316 115304 316SS 1 4 NPT Union 150 PSI 8 1 13017 6104 NP Trigger TeeJet Assembly 9 1 Vinyl Black 115302 VL Grip 10 1 Stainless Steel Type 316 115301 316SS High Pressure 3 8 NPT Ball Valve 1000 PSI Rating 11 2 Stainless Steel Type 316 115299 316SS 3 8 X 3 8 NPT X 1 45 Lg Pipe Nipple Extreme Pressure 12 1 Stainless Steel Type 316 115303 316SS 3 8 NPT Union 1000 PSI ...

Page 19: ...ssembly 10 1 Ethylene Propylene Rubber EPDM 7717 7 EPR O Ring 11 1 Stainless Steel Type 316 115248 316SS Upper Bevel Gear Finish 12 2 Ketron Peek HPV Bearing Grade 115258 PEEK Bearing Post 13 1 Stainless Steel Type 15 7 MO 55012 185 157SS Snap Ring 14 1 Stainless Steel Type 316 115257 316SS Gear Box Machined 15 2 Stainless Steel Type 316 55001 81 316SS 10 32 X 1 Lg Socket Hd Cap Scr 16 2 Stainless...

Page 20: ...20 TJM60AG Tank Cleaner ǀ 08 07 2017 c DATA SHEETS 1 I I I 8 E s os P O Box 7900 Wheaton IL 60189 7900 115240x1 ...

Page 21: ...21 TJM60AG Tank Cleaner ǀ 08 07 2017 c 9 8 l e s o P O Box 7900 Wheaton IL 60189 7900 115240x2 ...

Page 22: ...M60AG Tank Cleaner ǀ 08 07 2017 c 35 in 89 7 cm 29 2 in 74 2 cm 25 5 in 64 7 cm 21 in 54 3 cm 10 5 in 26 6 cm 7 0 in 17 7 cm 2 in 5 1 cm 4 in 10 2 cm 9 8 E a s o9a P O Box 7900 Wheaton IL 60189 7900 115240x3 ...

Page 23: ... NPT 16 6 5 7 4 BRASS 30 4 9 5 6 I 50 16 3 4 3 9 4 50 6 53 81 TWO 1 BSPT OR 80 3 5 4 5 STAINLESS 100 3 4 3 8 P1 TWO 1 BSPP STEEL 40 X 200 DUTCH WEAVE 1 1 4 TWO 1 1 4 NPT 16 12 4 8 3 BRASS 30 9 4 6 3 I I I 50 91 1 4 TWO 1 1 4 BSPT OR 80 30 6 6 5 4 3 6 00 8 03 I I I STAINLESS 100 6 7 4 5 1 1 4 TWO 1 1 4 BSPP STEEL 40 X 200 DUTCH WEAVE 6 4 4 3 I 1 1 2 TWO 1 1 2 NPT 16 12 4 6 0 30 BRASS 50 9 4 4 6 91 ...

Page 24: ... with 1 4 NPT Ports 40 µm Filter Manual Drain Metal Bowl Sight Glass and 0 to 30 P S I Gauge 3 80 in 96 mm 6 15 in 156 mm 2 in 50 mm 2 68 in 68 mm 2 45 in 62 3 mm 1 23 in 31 1 mm t l SprayingSystems Co Spray Nozzles and Accessories P O Box 7900 Wheaton IL 60189 7900 72207 ...

Page 25: ...C to 52 C Do not operate TJM60AG tank cleaner outside the acceptable ambient temperature range Worn nozzle hub seals Excessive fluid leakage in nozzle hub Replace worn nozzle hub seals with new seals See maintenance section for instructions on how to replace seals Worn gear box seals Excessive fluid leakage in gear box Replace gear box seals with new seals See maintenance section for instructions ...

Page 26: ...JM60AG tank cleaner If motor still does not run freely motor may require major cleaning Please refer to included Gast Air motor owner s manual SPRAYING SYSTEMS CO WARRANTY Seller warrants that its products will conform to and perform in accordance with the products specifications Seller warrants that the products do not infringe upon any copyright patent or trademark THE FOREGOING WARRANTIES ARE I...

Page 27: ...27 TJM60AG Tank Cleaner ǀ 08 07 2017 MAINTENANCE RECORDS DATE PROCEDURE PERFORMED ...

Page 28: ...aner ǀ 08 07 2017 ǀ 2017 Spraying Systems Co Experts in Spray Technology P O Box 7900 Wheaton IL 60187 7901 USA Tel 1 800 95 SPRAY Intl Tel 1 630 665 5000 Fax 1 888 95 SPRAY Intl Fax 1 630 260 0842 www spray com Spraying Systems Co I IOOt2015 1 400 1 2015 ...