Sproutwell ALFRESCO LARGE LEAN TO, Assembly Instructions Manual

Page 1: ...MODEL ALFRESCO LARGE LEAN TO PRODUCT SIZE LxWxH 320x392x250cm PLEASE READ CAREFULLY BEFORE ASSEMBLY Assembly Instructions ALFRESCO LARGE LEAN TO...

Page 2: ...bly Advice Page 1 2 Product Features Page 2 3 3 Part Lists Page 4 7 4 Roof Vents Assembly Page 8 12 6 Doors Assembly Page 13 19 7 Base Assembly Page 20 21 8 Framework Assembly Page 22 43 9 Panels Asse...

Page 3: ...ges Please be careful when handling components Always wear gloves shoes and safety goggles during assembly 3 DO NOT climb or stand on the roof heavy articles should not be leaned against the greenhous...

Page 4: ...Functions and Features Gutter Profile Post Traditional Greenhouse New Alfresco Large Lean to Greenhouse 1 Compared with traditional greenhouses this exciting new product features many significant impr...

Page 5: ...pleted Please ensure that the side with the white film faces outwards 4 Our unique frame connectors 2 5mm thick make much stronger joints than conventional greenhouses Steel bar Lawn land Manual Opene...

Page 6: ...4 ALU Box No 1 ALU Box No 1 L26A 2 L26B L26C 2 4 L01B 2 L06 1 L07 1 D 1 E 1 F 1 G 1 L08A 2 L08B L10 A B J01 1 1 2 2 4 PART NO QTY L01A 2 L01C 2 L09 1 L14 1...

Page 7: ...4 L23D 12 L23A 5 L02A 3 L23N 2 L02K 16 L24A 16 L25A 2 L25B 2 L25C 2 L25D 2 L25E 2 L25F 2 L25G 2 L25H 2 L24D 1 L24E L24F L24G L24H L24I 1 1 1 1 1 L24B L24C 2 6 PART NO QTY L02D 1 L02E L02F L02G L02H L0...

Page 8: ...M6X12 9 Z 4 M03 M6 9 W03 2 J02R L 1 1 J03R L 1 1 J06 2 J07 2 J08 2 2 4X14 Z01 J05 2 W06 2 Windowx2pcs PART NO QTY L13 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 PART NO QTY 8 8 4X40 Z04 D 4 S0...

Page 9: ...O QTY Y1 1 Y2 8 Y3 1 Y4 1 Y7 8 Y6 6 Y5 1 Y4 Y2 Y8 Y2 Y13 Y2 Y15 Y2 Y4 Y2 Y8 Y2 Y13 Y2 Y15 Y2 Y6 Y6 Y6 Y6 Y6 Y6 Y11 Y11 Y11 Y11 Y7 Y7 Y7 Y7 Y7 Y7 Y7 Y9 Y7 Y9 Y10 Y10 Y8 1 Y9 2 Y10 2 Y11 4 Y13 1 Y14 1 Y...

Page 10: ...NO QTY L19A 4 L19B 2 L20 2 L11F 4 L11G 4 W06 2 J 8 8 L20 L19B L19A L19A B B B B Y10 L11F L11F L11G L11G W06 4 Z03 4X10 Y10 2 L15A 2 4 4X14D Z02 L15A Roof Vents Assembly 2PCS Frames Panels Aluminium Ca...

Page 11: ...J J 1 1 2 2 L20 J L19A J L19A L19B 1 2 Push down the button on connector J before inserting it into the end of the frame profile After connector J has been fitted use the hole in the profile to tighte...

Page 12: ...L11G L11G L11F L11F Y10 Y10 First the glazing panel Y10 should be loosely retained by the bar capping profiles L11F and L11G Next tap the bar capping gently into position with a rubber mallet L11F L1...

Page 13: ...11 Z03 Z03 W06 Y10 Y10 Fix the W06 vent handles using Z03 screws...

Page 14: ...12 Y10 L15A Z02 1 2 Z02 L15A 2 1 2 Fill the gap with silicone sealant on 4 sides to avoid any leaking OPTIONAL Ensure a polycarbonate suitable silicone sealant is used...

Page 15: ...PART NO QTY L13 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 PART NO QTY 8 PART NO QTY Y11 4 8 4X40 Z04 D 4 S02 4 M8X30 M02 M8 4 13 L11H 8 L11J 8 J Door Assembly...

Page 16: ...6A then assemble the door frames using connector J as shown in the sketches below Put L16A into L17 and L18D and put L16B into L18A and L18B Push down the button on connector J before inserting it int...

Page 17: ...1 Y11 L11H L11H L11H L11H L11J L11J Y11 Y11 First the glazing panels should be loosely retained by the bar capping profiles L11H and L11J Next tap the bar capping gently into position with a rubber ma...

Page 18: ...3 After Assembly Slide 2xS02 into L18D positioned 100mm away from each edge Secure S02 using M02 bolts then rotate the wheels to ensure free movement 14 4mm L13 L13 14 4mm NOTE Make sure you leave 14...

Page 19: ...or then assemble the door frames using connector J as shown in the sketches below Put L16A into L17 and L18D and put L16B into L18A and L18C Push down the button on connector J before inserting it int...

Page 20: ...1 Y11 Y11 Y11 L11H L11H L11H L11H L11J L11J First the glazing panels should be loosely retained by the bar capping profiles L11H and L11J Next tap the bar capping gently into position with a rubber ma...

Page 21: ...mm 29mm 29mm 1 1 1 1 After Assembly This is the method of adjusting the door height Slide 2xS02 into L18D positioned 100mm away from each edge Secure S02 using M02 bolts then rotate the wheels to ensu...

Page 22: ...dimensions a b are the same to ensure the base is square Expansion bolt in concrete Steel pegs in soil or wood Support at the corners only is inadequate We recommend a timber plinth be used and secure...

Page 23: ...S03 14 M8X60 W05 14 3022mm 3790mm 4 8 4 7 3 m m 4 8 4 7 3 m m 325 768 768 768 325 325 1536 1536 325 325 768 768 768 325 325 768 325 The dimensions above are internal measurements Base Set Up Assembly...

Page 24: ...the aluminium profiles connectors and anchor brackets as below Make sure you pay close attention to the direction of the pins B A Assemble L08A L08B and L10 with connecter A and B Insert connector A...

Page 25: ...01 L10 L01A A J01 1 2 3 4 PART NO QTY L01A 2 L01C 2 Make sure you pay close attention to the direction of the pins Assemble L01A L01C with connector A B insert connector A B into L01A L01C tighten the...

Page 26: ...anner when they are in right positions Then connect them to L01C using the other end of connector G F tighten the bolts when they are in right positions Install L01B and L07 using connector D E insert...

Page 27: ...L26A L26B L26A L26B L26C L06 L01C L01C L01C L01C L08A L08B L10 PART NO QTY L26A 2 L26B L26C 2 4 Please pay attention to the Tap the coverstrips L26A into L01C L26B into L08A and L26C into L06 L10 and...

Page 28: ...TY L23C 8 L24B L24C 2 6 L23C L23C L24B L24C L24B L24C L01B L01B L08A L08A Tap the coverstrips L24C L24B into L01B gently with a rubber mallet Make sure you leave 51mm between each two L24C or L24C and...

Page 29: ...H PART NO QTY L02D 1 K 6 M 6 L02E L02F L02G L02H L02I 1 1 1 1 1 L08A L01B L01B Insert connector K into the slot of L08A and M into the slot of L01B rotate K M until they slot into the holes of L02D L0...

Page 30: ...L24F L24H L02D E F G H I PART NO QTY L24D 1 L24E L24F L24G L24H L24I 1 1 1 1 1 L24D L24F L24H L24E L24G L24I Tap the coverstrips L24D into L02D L24E into L02E L24F into L02F L24G into L02G L24H into...

Page 31: ...E 2 L25F 2 L25G 2 L25H 2 L24A L24A L25H L25F L25D L25B L25H L25F L25D L25B L25G L25E L25C L25A L25G L25E L25C L25A Tap the coverstrips L24A L25A L25B L25C L25D L25E L25F L25G and L25H into the corresp...

Page 32: ...02K L02K L01A L01C L02E L02G L02I L02D L02F L02H Insert connector K into the slot of L01A L01C L02D L02E L02F L02G L02H and L02I rotate the connector until they slot into the holes of L02K Tighten the...

Page 33: ...O QTY L23C 6 L23N 2 L23C L23C L23N L23N L23C L10 L07 Tap the coverstrips L23C and L23N into L10 and L07 gently with a rubber mallet Make sure you leave 50mm between the two L23C or between L23C and L2...

Page 34: ...23N E L10 1 2 L07 L02A K PART NO QTY L02A 3 K 6 Install L02A 3PCS Insert connector K into the slot of L07 and L10 rotate the connector until it slots into the hole of L02A Tighten the bolt in the conn...

Page 35: ...33 L23A L23A L23A L23A L02A PART NO QTY L23A 3 Tap the coverstrip L23A into L02A gently with a rubber mallet...

Page 36: ...mm 50mm L23D L23D L02B L01B L01B 50mm 50mm 50mm 50mm 50mm 50mm PART NO QTY L23A 2 L23D 12 Tap the coverstrips L23A and L23D into L01A and L02A gently with a rubber mallet Make sure you leave 50mm betw...

Page 37: ...K L02K L02K L02K PART NO QTY L02K 3 K 6 Insert connector K into the slot of L01A and L02A rotate the connector until it slots into the hole of L02K Tighten the bolt in the connector K with the spanner...

Page 38: ...CX10pcs L06 L07 L07 L06 PART NO QTY L23C 10 L23C L06 L07 Tap the coverstrips L23C 10PCS into L06 and L07 gently with a rubber mallet Make sure you leave 50mm between the two L23C in the middle to allo...

Page 39: ...1 2 L06 L02B K L23C 1 2 L02B 4 K 8 Install L02B 4PCS Insert connector K into the slot of L06 and L07 rotate the connector until it slots into the hole of L02B Tighten the bolt in the connector K with...

Page 40: ...38 L23B L23B L23B L23B L02B L23B PART NO QTY L23B 4 Tap the coverstrip L23B into L02B gently with a rubber mallet...

Page 41: ...m 50m m 50m m 50m m 50m m L01B L01B L02B 50mm 50mm L23E F L23E L02A L02B L01B L01B PART NO QTY L23E 16 L23F 4 Tap the coverstrips L23E and L23F into L01B and L02B gently with a rubber mallet Make sure...

Page 42: ...K L23E L02E F K PART NO QTY L02K 5 K 10 Install L02K Insert connector K into the slot of L01B and L02B rotate the connector until it slots into the hole of L02K Tighten the bolt in the connector K wit...

Page 43: ...L23C L23C L23C L23C L23C L23C L23C L23C L23C L23C L23C L23C L23C PART NO QTY L23C 16 L23C L02K Tap the coverstrip L23C into the corresponding aluminium profiles gently with a rubber mallet as shown ab...

Page 44: ...connector K into the slot of L02B rotate the connector until it slots into the hole of L02K Then tighten the bolt in the connector K with the spanner Make sure the L02K connects to L23F firmly Slide...

Page 45: ...K cut 42mm 338mm 338mm W10 NOTE If you install automatic openers please cut L23C into 2pcs Length 338MM PC Tap them into L02K gently with the a rubber mallet and leave 42mm space for W10 Tap the cover...

Page 46: ...B 1 1 L12D 1 L12F Y2 4 L11A 1 L11C 1 L11D 4 1 L12H 4 L12K Y1 1 Y3 1 Y5 1 Y14 1 Y3 L11B L11A L12D L12F L12H L12K L12K L12K L12K L11C L11D L11D L11D L11D Panel Assembly Install the panels and aluminum b...

Page 47: ...11A L12E L12G L12I L12K L12K L12K L12K L11C L11D L11D L11D L11D 1 1 2 3 4 5 5 9 9 13 13 6 7 8 10 11 12 14 15 16 17 18 L11D 4 1 L12I 4 L12K Y4 1 Y8 1 Y13 1 Y15 1 Install the panels and aluminum bar cap...

Page 48: ...A L11A L12A L12A L12K L12K L12K L11E L11E L11D Y6 Y6 Y6 Y6 Y6 Y6 L11A L11A L12A L12A L12K L12K L12K L11E L11E L11D Y7 Y7 L11A 2 L11E 2 Install the panels and aluminum bar capping in order as shown abo...

Page 49: ...Y7 Y7 Y7 Y7 Y7 Y7 Y7 Y7 Y9 Y9 L12K L12K L12K L12K L12K L12K L12K L09 L11B L11B L12B L12B L12B L12B L09 1 Y9 2 Install the roof panels and aluminum bar capping in order as shown above tap the bar cappi...

Page 50: ...48 Silicone sealant can help seal at these points to prevent any leaking NOTE ENSURE A POLYCARBONATE SUITABLE SILICONE IS USED...

Page 51: ...Slide the window vent along the groove in the L06 and fix it in the correct position using Z02 screws S01 Z Ensure the manual vent is closed as shown Assembly of Automatic Openers Use a screw S01 to...

Page 52: ...M01 Use a bolt S01 to pass through W12 and then slide W12 2pcs into the channel of L14 fix them using the W13 washers and M03 nuts loosely Rotate D the roller wheels to adjust the height of the door...

Page 53: ...51 PART NO QTY W03 2 6 4X14D Z02 1 1 2 2 J03R L J02R L W03 Z02 1 2 J02R L 1 1 J03R L 1 1 Install the coverplates J03R L and J02R L using screw Z02...

Page 54: ...ole in L01A and L01B approximately 2 5mm diameter and 700mm up from the bottom Fix the J08 downpipe bracket with Z01 screws and then clip the J06 downpipe into the J08 bracket Use silicone sealant aro...