Sproutwell GRANGE-4, Assembly Instruction Manual

Page 1: ...acking List ALU NO 1 ALU NO 2 ALU NO 3 PC NO 1 PC NO 2 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN 2 CTNS 3 CTNS 4 CTNS etc 1 CTN 1 CTN 1 CTN 1 CTN 1 CTN etc 2 CTNS 3 CTNS 4 CTNS...

Page 2: ...n of snow dirt leaves Large amounts of snow on roof can damage the product making it unsafe to stand below or nearby 5 When your product needs cleaning use a mild detergent solution and rinse with col...

Page 3: ...sion Screw Concrete Ground 7 Please ensure the roof vents are not installed into the end roof bays of the greenhouse as this is where you need the bracing 8 Each Polycarbonate Panel comes with UV prot...

Page 4: ...hite film facing inside and the clear film with writing facing the sun If you have any questions please feel free to contact us Head Office Mon Fri 9am 4pm 14 Crown Street South Geelong VIC 3220 PH 13...

Page 5: ...2 L01B 1 L01C 1 L08B 1 L05B 2 A 1 B 1 C 2 D 1 E 1 F 1 30 W01 3 30 L02E 1 QTY NO PART QTY NO PART 4 4 Back Assembly QTY L18A L16A 1 2 NO PART L18B 2 L18C 1 L16B 1 L16C 1 L18D 1 L18E 2 L18F 1 L17 1 L01...

Page 6: ...Y NO PART L08B 2 L02B 2 L06 1 L07 2 L05C 2 L05D 2 L05B 2 L15A 2 L04B 2 L09 2 L19 4 L20 2 L21 2 L04E 2 QTY NO PART W06 4 46 4 12 8 4 4 42 8 L22 3 W05 S01 S02 M01 Z02 Z03 Z04 S03 W08 2 W08A 2 S05 M5X35...

Page 7: ...L03K NO PART K M L08A W01 L03B L03A G H 1 1 L05E L05F 4 2 2 L02A 2 QTY NO PART L08B 2 L02B 2 L06 1 L07 2 L05C 2 L05D 2 L05B 2 L15A 2 L04B 2 L09 2 L19 4 L20 2 L21 2 L04E 2 QTY NO PART W06 4 46 4 12 8...

Page 8: ...6 Y10 2 QTY NO PART Y1 1 Y2 2 Y4 1 Y5 1 Y13 1 QTY NO PART Y1 1 Y2 4 Y3 1 Y4 1 Y8 1 Front Assembly Back Assembly 2 Sections Assembly Door Assembly QTY NO PART Y11 2 Y12 2 8 PC Box No 1 PC Box No 2 PC B...

Page 9: ...W04 1 QTY NO PART QTY NO PART J03R L 1 1 J04 2 J01 1 2 L01E 1 2 8 J02R L 1 1 T08 2 W05 M01 M6 S01 Z02 S03 QTY NO PART Y1 1 Y2 2 Y4 1 Y5 1 Y13 1 L08A L08A L08B L01E L01D L03F L03E L04B L04B L04A L04C...

Page 10: ...QTY NO PART QTY NO PART 4 4 J03R L 1 1 J04 2 J01 1 8 J02R L 1 1 T08 2 W05 M01 M6 S01 S03 Z02 L14 1 QTY NO PART Y1 1 Y2 4 Y3 1 Y4 1 Y8 1 L08A L08A L08B L01A L01A L03C L03D L02E L04B L04B L04B L04B L01...

Page 11: ...rview of 2 Sections Assembly L02A 2 QTY NO PART L08B 2 L02B 2 L06 1 L07 2 L05C 2 L05D 2 L05B 2 L15A 2 L04B 2 L09 2 L19 4 L20 2 L21 2 L04E 2 QTY NO PART W06 4 46 4 12 8 4 4 42 8 L22 3 W05 S01 S02 M01 Z...

Page 12: ...QTY L03K 2 NO PART K 2 2 M 2 L08A 2 W01 2 L03B 2 L03A 2 G 2 H 1 1 L05E L05F 2 2 2 QTY NO PART 2 2 1 2 2 2 2 2 2 2 4 2 2 2 QTY NO PART W06 4 46 4 12 8 4 4 42 16 3 2 W05 S01 S02 M01 Z02 Z03 Z04 S03 J04...

Page 13: ...a b a b a b 10mm a b 13 It is crucial the a b dimensions are the same to ensure the base is square Support at corners only is not adequate Expansion Screw Concrete Ground...

Page 14: ...16469 9 18419 4 7295 3 7172 3 L W a 1 b 1 43 4 4059 4 4059 4 4059 4 4059 4 4059 4 4059 4 4059 4 14 Front Assembly Back Assembly 4 Section Assembly Dimensions Item No W Outer Width of Base Profiles L...

Page 15: ...b 15 Front Assembly Back Assembly 2 Section Assembly The basic model GRANGE 4 can be easily extended by adding a 2 Section Assembly each time for a longer size 6 x 4M GRANGE 4 2 Section Assembly GRAN...

Page 16: ...W05 W05 GRANGE 4 500 1000 1000 1000 1000 1000 500 544 1000 1000 544 1000 16 Back Front 2 Section Assembly This shows a layout for W05 s positions where it is placed in the middle of PC panel for each...

Page 17: ...16C L05G J J L16C L18C Z01 J L18A L18C Z01 L16C L18B Z01 J L18A L18B Z01 L05G L05G 4 QTY L18A L16A 1 2 NO PART L18B 2 L18C 1 L16B 1 J 12 18 18 24 L16C 1 Y11 2 L18D 1 L18E 2 L18F 1 L17 1 L05H 4 Y12 2 Z...

Page 18: ...7 11 9 10 12 7 8 9 10 12 Y11 8 L18A L18B L16B L16A L05G J J L16A L18B Z01 J L18A L18B Z01 L16A L16B Z01 11 J L18A L16B Z01 L05G 18 Door 2 Assembly...

Page 19: ...7 11 9 10 12 7 8 J J L18D L18E Z01 J L18F L18E Z01 L18D L18E Z01 J L18F L18E Z01 L18E 8 Y12 L05H Y12 L17 11 10 12 L18E L18F L18D 9 9 L05H L05H L05H 19 Door 3 Assembly...

Page 20: ...L15A L20 L19 L21 Z02 Y10 L19 Z02 Z02 Z02 QTY NO PART L15A 1 L19 2 L20 1 L21 1 W06 2 2 2 4 S02 M6X20 M01 M6 Z02 4X16D Z04 4X10 6 20 Roof Vent Assembly Y10 1...

Page 21: ...L08B 1 1 3 3 2 2 2 2 4 4 1 2 3 L08B L08A A J03R L L08A J03R L L08B J03R L L08A B L08A B C J04 L08B J03R L L08A B J03R L B L08B L08A 4 J04 L08B M L08B 21 Assemble all W05 followed by previous Page 15...

Page 22: ...22 Slide 1 x S01 into L02E and secure it 1 S01 L01A L01A L03C L03D L02E L07 L07 L03A L03A L03A C 4 D E L07 L01A 6 5 G L07 L03A 1 2 3 2 1 4 4 4 1 5 1 CORRECT WRONG Ensure orientation of the L07 profile...

Page 23: ...Y2 Y2 Y2 Y2 2 S01 L04B L04B 1 L04B L04B 23 Slide 2 x S01 into each Y8 Y1 Y3 Y4 L04B L04B L04B L04B 1 1 1 1 1 L04B as shown and secure them...

Page 24: ...L05B L05A L05A W01 24 L01B L01C L05B L05B L05A L05A 2 3 5 6 1 7 8 8 2 1 3 L01B D F L01B L01C L01C E 4 7 9 9 10 Note please insert upper roof supports L01B C but do not lock in place until you have al...

Page 25: ...3F L03E L04C L04A L01D L03E L03F L01E 3 S01 L03F E L04A 25 Slide 3 x S01 into L04A and L04A 4 4 5 L07 G L03B L03A 7 L07 L01D A D E 6 6 6 7 7 secure them at each end 4 CORRECT WRONG Ensure orientation...

Page 26: ...1 L04B 2 S01 L04B 2 S01 2 L01D E L03E F L04B 26 Slide 2 x S01 into L04B and Y2 Y2 Y4 Y5 Y13 Y4 1 2 2 1 L04B L04B secure them at each end Slide 2 x S01 into L04B and secure them at each end...

Page 27: ...C L01D L01B L01E L01B L01C L05A L05A W01 W01 W01 E D F 27 5 4 5 2 3 1 4 5 8 7 6 L05A L01C L01B L05A Note please insert upper roof supports L01B C but do not lock in place until you have aligned the po...

Page 28: ...1 L02A 2 3 S01 3 4 5 6 3 3 3 3 4 4 5 5 6 6 28 L05C L05C L05B L05B L05B L05C L05C L05C L05C L05B L05B L05B L05B Slide 3 x S01 into L02A and secure them at each end 1 1 2 2...

Page 29: ...1 2 3 4 5 1 2 3 4 5 L03B L03B L06 L06 L06 L06 L03B L03B L03B L03B L06 L06 J05 29...

Page 30: ...3 4 5 6 L08A L08A L05F L03K W01 L03K K 1 1 2 2 3 4 4 5 5 6 6 L03K L08A L08A L05F L05F L05E 3 L03K 30 L03K L05F L05F L05F L05E L05E Note L08A L03K are only required where heavy snow beyond 10cm is lik...

Page 31: ...1 2 3 4 L02B L02B L22 L22 L22 L22 L22 L22 L02B L02B L02B L02B 1 1 2 3 4 31 L22 L22 5 L22 S01x4pcs L02B...

Page 32: ...e fixed facing down Note If it is difficult sliding any panels in the channels using soapy water or olive oil in the channels can reduce the friction L04E S01x6pcs Pay attention to the cut edge of L04...

Page 33: ...once the vent arm W06 is locked S05 M06 M05 W08 W08A each W08 W08A in place in windy days The roof vents should be lifted through the vent opening from the inside of the greenhouse then lowered into p...

Page 34: ...Y6 34 Insert all Y7 panels into each roof of greenhouse Insert all Y6 panels into each side of greenhouse Note If it is difficult sliding any panels in the channels using soapy water or olive oil in t...

Page 35: ...section of gutter it can help if you have 2 people one guiding the gutter into the J06 and the other gently tapping the end of the gutter with a rubber mallet It can help to install the J06 into one e...

Page 36: ...hown in image 1 joins the two sections of the doors together To make minor height adjustments you can remove or add the spacers provided on the pin section of the hinge You can also adjust the squaren...

Page 37: ...37 1 2 3 4 L05D Once the L09 is in place A small bead of silicon suitable for polycarbonate can assist in preventing leaks 1 2 L05D L05D L05D L05D 4 L09 L09...