background image

15

Drain Alarm #2 Input

 13

21

W3

6

W2

8

W3

7

W3

4

W3

2

W3

0

FMD #1 In (RJ-11)

FMD #2 In (RJ-11)

J2 RS-232

RE

D

BL

AC

K

WHIT

E

22

 21

20

 19

 18

 17

 16

 15

 14

W3

8

Evaporator Ther

mistor

Evaporator Ther

mistor

Phase B xfmr Inpu

t

Phase A xfmr Input

Phase Com.

 xfmr Input

W4

N/A

N/A

W7

W6

W5

N/A

W3

5

Gn

d.

 (W

28 thru W32)

Remote/L

ocal Input

Remot Star

t/Stop Input

N/A

N/A

W3

3

W3

1

N/A

N/A

N/A

W2

9

W1

2

30

37

35

36

34

35

34

33

32

31

TC

I

TB2

TB2

25

29

28

27

26

28

27

26

24

23

22

23

22

TB2

28

26

27

EMM INSTRUMENT BO

AR

D

W2

0

W2

4

W2

6

W2

2

 12

 11

 10

 09

 07

 08

 06

 05

 04

Gnd 

(W

8 thru W14)

Drain Alarm #1 Input

Lo

Pr

essure Sw

. Input

Heater #1 ON Input

High 

Pr

essure Sw

. Input

Alarm A Com.

Compressor #1 ON Inpu

t

Alarm A N/

C

Alarm A N/

O

W1

5

W1

3

W1

4

W1

1

W1

0

W9

W8

W2

1

W1

9

Alarm B N/

C

Alarm B Com.

Drain T

est Output

Alarm B N/

O

Drain T

est Output

Compressor #1 Outpu

t

Compressor #1 Outpu

t

W2

7

W1

8

W1

7

W1

6

N/A

N/A

W2

5

W2

3

FROM SHEET 01

 01

 03

 02

 00

Chassis Gn

d.

TB2

X

24V

AC

 IN

24V

AC

 IN

W3

W2

W1

X

TB2

3X

REMOVE JUMPER IF OPTIONAL DRAIN INST

ALLE

D

-4NO

TB2

TB2

TB2

TB2

TB2

19

20

21

18

17

19

20

21

18

17

14

16

15

13

12

14

16

15

13

12

16

TB2

TB2

TB2

20

18

19

17

TB2

TB2

14

12

15

15

13

TB2

TB2

TB2

10

11

9

8

10

11

9

8

7

6

4

5

7

4

TB2

TB2

10

8

11

9

TB2

4

7

X

-3NO

CO

NT 

1

19

16

-1NC

20

19

18

17

CO

NT 

1

-2N

C

19

4

8

7

BL

U

TB2

CO

NNECT

OR

PE

2

1

PE

2

1

PE

BR

N

RED

BR

N

F1

LO

AD

LINE

WHITE

PE

BL

U

TERMINAL BL

OCK LA

YOUT

TB2 19

18

19

TB2

HPS/LPS SENSOR HARNESS

17

19

HPS

TB1

LPS

HP

S

L1

L1

8


X

4



X



N



4



7

19

15

11

10

9

14 
13 
12

18 
17 
16

19 
19 
19

26

21

20

28 
27

PE 
PE 
PE

PE

L3 
L2

PE

L3 
L2

PE

4

6

3

1

1

3

6

4

TB2

19

TB2

PE

OPTIONAL DRAIN

DRAIN 2 HARNES

S

X

N

20

19

7

8

5

3

2

8

7

19

20

N

X

5

3

2

DRAIN 1 HARNES

S

4

24V

AC

ALM

TEST

TEST

ALM

24V

AC

CO

NT

AC

TO

R

CO

MPRESSOR

CO

NT 

1

A1

A2

N

FROM SHEET 01

TB2

N

BLAC

K

WHITE

(Mounted in Enclosure)

DB9 MALE 

CO

NNECT

OR

3

8
9

5

RED

4

6
7

21

WIRING DIAGRAM

Models 200-600, (460 VAC)

Sheet 2 of 2

Summary of Contents for Hankison HPRP Series

Page 1: ...yers Models HPRP100 HPRP125 HPRP150 HPRP200 HPRP250 HPRP300 HPRP400 HPRP500 HPRP600 HPRP750 FOR M NO 5002730 R EVI S ION 01 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E...

Page 2: ...r purification Refer to applicable standards and specifications for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked pack...

Page 3: ...operate in altitudes up to 4500 feet 1370 meters If dryer is installed in an altitude above this and has not been preset at the factory for this altitude contact manufacturer s Service Department F T...

Page 4: ...the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in the reverse direction Immediately stop the dryer reverse two of the powe...

Page 5: ...F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Models 100 150 Energize compressor by positioning the on off switch in the on I position Compressor on ligh...

Page 6: ...p and Down arrow buttons to set minutes 00 10 20 30 40 50 not shown if hour setting is IGNORE Press Enter to accept new value and return to Day of week on off Repeat steps a through c as needed d Push...

Page 7: ...l NOTE Interface panel will scroll through three screens Current Time Operating Status Hours to Service and Total Operating Hours a Verify that current time is correct b Check HRS TO SERVICE this indi...

Page 8: ...ake up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 80 100 125 150 175 200 3 5 5 6 7 0 8 8 10 5 12 3 14 0 1 35 1 50 1 55 1 63 1 70 1 75 1 80 1 05 1 17 1 23 1 31 1 37 1 42 1 47 0 84 0 95 1 00 1 07 1...

Page 10: ...A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load Amps 10 2 13 0 7 5 10...

Page 11: ...low Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Power Rated Flow watts 19...

Page 12: ...STUD L2 L1 L2 230 VAC CUSTOMER SUPPLIED L1 PE PILOT LIGHT POWER ON T2 T2 T2 T1 T1 A PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S POWER...

Page 13: ...CONT 1 PE PE L1 CONT 1 6 L2 GROUND STUD L2 L1 PE 230 VAC CUSTOMER SUPPLIED L1 L2 L2 L2 L1 L2 L1 L1 T2 T2 T1 T1 CONT 1 L1 N 4 5 5 A PE 6 FAN 1 HARNESS HEATER HARNESS PE L2 T2 T1 FPS 1 H1 H2 HEATER 1 MT...

Page 14: ...00 PE TB1 L1 L2 L3 L1 L1 460 VAC 3 PHASE 60 Hz L1 L2 L3 L1 CONT 1 T1 PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41...

Page 15: ...W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19 20...

Page 16: ...VAC 3 PHASE 60 Hz TB1 L1 L3 L2 L1 CONT 1 T1 DISCONNECT SWITCH PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41 39 38...

Page 17: ...put W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19...

Page 18: ...18 WIRING DIAGRAM Models 200 750 575 460 3 60 Transformer Pack...

Page 19: ...600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 49...

Page 20: ...emperature and pressure flow rate compressor capacity and ambient air or water temperature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator becau...

Page 21: ...of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature too high f...

Page 22: ...5002016 Compressor Only 3221303 3232809 3221304 5002921 3227182 3210937 3211540 3210939 5002930 3232811 Fan Motor 3238932 3233153 3233153 5002922 3233153 3233152 3228005 3228005 5002931 3228005 Fan B...

Page 23: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 24: ...ankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 01 2012 Form No 5002730 Revision A COPYRIGHT 2012 SPX Corporation HPRP...

Reviews: