SPX Hankison HPRP Series Instruction Manual Download

Page: 22 / 24

PARTS LIST

MAINTENANCE KITS

MODEL

100

125

150

200

250

300

400

500

600

750

Standard

HPRPMK20S

HPRPMK21S

HPRPMK22S

HPRPMK23S

HPRPMK24S

HPRPMK25S

HPRPMK26S

With Optional Cold Coalescer

HPRPMK40S

HPRPMK41S

HPRPMK42S

HPRPMK43S

HPRPMK44S

HPRPMK45S

HPRPMK46S

100

125

150

PARTS DESCRIPTION

115/1/60

100/1/60

208-230/1/60

220-240/1/50

115/1/60

100/1/60

208-230/1/60

220-240/1/50

115/1/60

100/1/60

208-230/1/60

220-240/1/50

Condensing Unit Assembly

5002001

5002002

5002003

7427771

7427772

7427773

7427771

7427772

7427773

Compressor (Only)

5002243

5002250

5002256

7427777

7427778

7427779

7427777

7427778

7427779

Overload

5002244

5002251

5002257

3233219

3233220

3252935

3233219

3233220

3252935

Start Relay

5002245

5002252

5002258

7427780

7427781

7427782

7427780

7427781

7427782

Start Capacitor

5002246

5002253

7427783

7427784

7427783

7427784

Run Capacitor

N/A

7427785

7427786

7427787

7427785

7427786

7427787

Fan Motor

5002247

5002254

5002259

3233151

3210368

3233151

3210368

Fan Blade

5002248

5002255

3219405

Hot Gas Bypass Valve

5002350

Condenser

5002249

3232828

Dryer

3223808

3223809

Fan Pressure Switch

3230761

Contactor

N/A

5002260

5002262

5002260

5002262

Auxiliary Contactor

N/A

5002261

5002263

5002261

5002263

Crankcase Heater

N/A

3223258

3223259

3223258

3223259

Light Assembly (Green)

N/A

3227421

3215356

3227421

3215356

Dew Point Indicator

3224008

On-Off Switch

3230777

Temperature Sensor

3210926

Digital PC Board Fuse

5002943

208-230/3/60

380-420/3/50, 460/3/60, and 575/3/60

PARTS DESCRIPTION

200

250, 300, 400

500

600

750

200

250, 300, 400

500

600

750

Condensing Unit Assembly

5002007

5002009

5002011

5002013

5002015

5002008

5002010

5002012

5002014

5002016

Compressor (Only)

3221303

3232809

3221304

5002921

3227182

3210937

3211540

3210939

5002930

3232811

Fan Motor

3238932

3233153

5002922

3233153

3233152

3228005

5002931

3228005

Fan Blade

3232640

3232642

3219406

5002923

3219406

3232640

3232642

3219406

5002923

3219406

Crankcase Heater

3232974

3223261

3232975

3223260

Condenser

3232829

3232830

3232831

5002924

3232832

3232829

3232830

3232831

5002924

3232832

Low Refrigerant Pressure Switch

4006372

3230762

4006372

3230762

High Refrigerant Pressure Switch

3230764

Fan Cutout Switch 1

3230762

Fan Cutout Switch 2

N/A

3230763

N/A

3230763

Hot Gas By-Pass Valve (Air-Cooled)

5002350

5002351

5002350

5002351

Filter Dryer (Liquid Line)

5002925

Temperature Sensor

3210926

Contactor

5002926

5002928

5002926

5002928

Auxiliary Contactor

5004254

Transformer 230/400/460

3159128

Fuse Primary

3223962

3223953

Fuse Secondary

4010495

Board, Printed Circuit (EMMII)

3227156

Digital PC Board Fuse

5002943

Power Transformer (575V)

N/A

3230895

575V Transformer Primary Fuse

N/A

3049090

575V Transformer Secondary Fuse

N/A

5007288

Refrigerant High Pressure Switch (H2O)

3230764

On-Off Switch

3230777

Cooling Water Regulatory Valve

3232502

3232503

3232502

3232503

Cooling Water Strainer Screen

3230672

Summary of Contents for Hankison HPRP Series

Page 1: ...yers Models HPRP100 HPRP125 HPRP150 HPRP200 HPRP250 HPRP300 HPRP400 HPRP500 HPRP600 HPRP750 FOR M NO 5002730 R EVI S ION 01 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E...

Page 2: ...r purification Refer to applicable standards and specifications for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked pack...

Page 3: ...operate in altitudes up to 4500 feet 1370 meters If dryer is installed in an altitude above this and has not been preset at the factory for this altitude contact manufacturer s Service Department F T...

Page 4: ...the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in the reverse direction Immediately stop the dryer reverse two of the powe...

Page 5: ...F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Models 100 150 Energize compressor by positioning the on off switch in the on I position Compressor on ligh...

Page 6: ...p and Down arrow buttons to set minutes 00 10 20 30 40 50 not shown if hour setting is IGNORE Press Enter to accept new value and return to Day of week on off Repeat steps a through c as needed d Push...

Page 7: ...l NOTE Interface panel will scroll through three screens Current Time Operating Status Hours to Service and Total Operating Hours a Verify that current time is correct b Check HRS TO SERVICE this indi...

Page 8: ...ake up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 80 100 125 150 175 200 3 5 5 6 7 0 8 8 10 5 12 3 14 0 1 35 1 50 1 55 1 63 1 70 1 75 1 80 1 05 1 17 1 23 1 31 1 37 1 42 1 47 0 84 0 95 1 00 1 07 1...

Page 10: ...A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load Amps 10 2 13 0 7 5 10...

Page 11: ...low Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Power Rated Flow watts 19...

Page 12: ...STUD L2 L1 L2 230 VAC CUSTOMER SUPPLIED L1 PE PILOT LIGHT POWER ON T2 T2 T2 T1 T1 A PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S POWER...

Page 13: ...CONT 1 PE PE L1 CONT 1 6 L2 GROUND STUD L2 L1 PE 230 VAC CUSTOMER SUPPLIED L1 L2 L2 L2 L1 L2 L1 L1 T2 T2 T1 T1 CONT 1 L1 N 4 5 5 A PE 6 FAN 1 HARNESS HEATER HARNESS PE L2 T2 T1 FPS 1 H1 H2 HEATER 1 MT...

Page 14: ...00 PE TB1 L1 L2 L3 L1 L1 460 VAC 3 PHASE 60 Hz L1 L2 L3 L1 CONT 1 T1 PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41...

Page 15: ...W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19 20...

Page 16: ...VAC 3 PHASE 60 Hz TB1 L1 L3 L2 L1 CONT 1 T1 DISCONNECT SWITCH PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41 39 38...

Page 17: ...put W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19...

Page 18: ...18 WIRING DIAGRAM Models 200 750 575 460 3 60 Transformer Pack...

Page 19: ...600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 49...

Page 20: ...emperature and pressure flow rate compressor capacity and ambient air or water temperature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator becau...

Page 21: ...of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature too high f...

Page 22: ...5002016 Compressor Only 3221303 3232809 3221304 5002921 3227182 3210937 3211540 3210939 5002930 3232811 Fan Motor 3238932 3233153 3233153 5002922 3233153 3233152 3228005 3228005 5002931 3228005 Fan B...

Page 23: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 24: ...ankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 01 2012 Form No 5002730 Revision A COPYRIGHT 2012 SPX Corporation HPRP...

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SPX Hankison HPRP Series, Instruction Manual

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