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1.6 Operation

A.  Verify that isolation valves are open. If the drain fails to 

discharge  after  the  valve  is  energized,  the  electronic 

control circuit will repeatedly energize the valve in an 

attempt to clear the discharge port.  If, after 60 seconds, 

the drain still fails to discharge, the control circuit then 

switches to the alarm mode.  In this mode the valve is 

de-energized  and  the  red  alarm  light  is  activated  on 

the drain and the dryer controller. The valve is then 

automatically energized every 4 minutes for 5 seconds.  

Check the drain operation.  Push drain (push-to-test) 

button on the Energy Management Monitor control 

board to energize drain.  A flow of condensate and/or air 

should be present at the drain outlet.  The alarm mode 

automatically clears after the drain returns to normal 

operation.

B.  Condensate enters the reservoir 

(1)

 through the inlet 

port. When the condensate level in the reservoir covers 

the capacitance sensor, an electronic signal is sent to the 

solid state countdown processor.  The processor delays 

the opening of the solenoid valve for a given period 

of time.  Once the time has elapsed, the solid state 

processor transmits information to energize the coil in 

the solenoid valve 

(2)

.  The magnetic force of the coil 

causes the solenoid core 

(3)

 to move, closing the pilot 

air  supply  line  and  opening  the  pilot  air  exhaust  line.  

After the pilot air above the diaphragm 

(4)

 is vented, 

pressure in the reservoir opens the discharge port and 

forces the condensate through the discharge port and 

outlet piping.

2.0 OPERATION

2.1  Minimum/Maximum operating conditions

A.

 

Maximum inlet air pressure:  refer to dryer serial number 

tag

B.  Minimum inlet air pressure:  30 psig (2.1 kgf/cm

2

C.  Maximum inlet air temperature:  120°F (49°C)

D.

 

Maximum ambient temperature: 

 

Air-cooled models:  110°F (43°C)  

Water-cooled models:  130°F (54°C)

E.  Minimum ambient temperature:  40°F (4°C)

2.2 Start-up

A. 

Models 100-150:

 

Energize compressor by positioning the on/off switch in 

the on (I) position.  Compressor on light will illuminate.

 

On/Off Switch 

Power-On Light    Dewpoint Indicator (Green)

B. 

Models 200-750:

 

Energize dryer.  Green power on light will illuminate.

IMPORTANT:  Energize dryer disconnect switch (provided by 

others, see NEC) 24 hours before refrigeration compressor 

is started!  Never use the disconnect switch to shutdown 

the dryer for a extended period of time (except for repair).  

Failure to follow these instructions may result in a non-

warrantable compressor failure.

NOTE:  If there is no power to the control board for a period 

of two weeks or more, it may return to the default mode.

C. 

Program Monitor

Press and hold Program Mode button until Main Menu screen 

appears.  Use the Up and Down arrow buttons to scroll 

through the list of submenu choices.  Press Enter button 

to view the submenu that is displayed.  Press ESC to exit the 

Main Menu and return to Display mode.
1.  Language selection

a.  Use the ‘Up’ and ‘Down’ arrow buttons to scroll 

through the list of languages (choice of 10 available: 

English, Deutsch, Francais, Espanol, Italiano, Polski, 

Dansk, Dutch, Norsk and Suomi).

b.  Press ‘Enter’ button to select the language that is 

displayed.

c.  Push ‘ESC’ at any time to return to the Main Menu. 

2.  Setting Date & Time

a.  Use the ‘Up’ and ‘Down’ arrow buttons to set minutes 

(00 to 59).  Press ‘Enter’ to accept new value.

b.  Use the ‘Up’ and ‘Down’ arrow buttons to set hours 

(00 to 23).  Press ‘Enter’ to accept new value.

c.  Use the ‘Up’ and ‘Down’ arrow buttons to set year 

(00 to 99 representing 2000 to 2099).  Press ‘Enter’ 

to accept new value.

d.  Use the ‘Up’ and ‘Down’ arrow buttons to set month 

(three letter abbreviation).  Press ‘Enter’ to accept 

new value.

e.  Use the ‘Up’ and ‘Down’ arrow buttons to set day 

(01 to maximum for the month and year selected).  

Press ‘Enter’ to accept new value.

f.  Push ‘ESC’ at any time to return to the Main Menu.

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Summary of Contents for Hankison HPRP Series

Page 1: ...yers Models HPRP100 HPRP125 HPRP150 HPRP200 HPRP250 HPRP300 HPRP400 HPRP500 HPRP600 HPRP750 FOR M NO 5002730 R EVI S ION 01 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E...

Page 2: ...r purification Refer to applicable standards and specifications for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked pack...

Page 3: ...operate in altitudes up to 4500 feet 1370 meters If dryer is installed in an altitude above this and has not been preset at the factory for this altitude contact manufacturer s Service Department F T...

Page 4: ...the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in the reverse direction Immediately stop the dryer reverse two of the powe...

Page 5: ...F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Models 100 150 Energize compressor by positioning the on off switch in the on I position Compressor on ligh...

Page 6: ...p and Down arrow buttons to set minutes 00 10 20 30 40 50 not shown if hour setting is IGNORE Press Enter to accept new value and return to Day of week on off Repeat steps a through c as needed d Push...

Page 7: ...l NOTE Interface panel will scroll through three screens Current Time Operating Status Hours to Service and Total Operating Hours a Verify that current time is correct b Check HRS TO SERVICE this indi...

Page 8: ...ake up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 80 100 125 150 175 200 3 5 5 6 7 0 8 8 10 5 12 3 14 0 1 35 1 50 1 55 1 63 1 70 1 75 1 80 1 05 1 17 1 23 1 31 1 37 1 42 1 47 0 84 0 95 1 00 1 07 1...

Page 10: ...A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load Amps 10 2 13 0 7 5 10...

Page 11: ...low Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Power Rated Flow watts 19...

Page 12: ...STUD L2 L1 L2 230 VAC CUSTOMER SUPPLIED L1 PE PILOT LIGHT POWER ON T2 T2 T2 T1 T1 A PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S POWER...

Page 13: ...CONT 1 PE PE L1 CONT 1 6 L2 GROUND STUD L2 L1 PE 230 VAC CUSTOMER SUPPLIED L1 L2 L2 L2 L1 L2 L1 L1 T2 T2 T1 T1 CONT 1 L1 N 4 5 5 A PE 6 FAN 1 HARNESS HEATER HARNESS PE L2 T2 T1 FPS 1 H1 H2 HEATER 1 MT...

Page 14: ...00 PE TB1 L1 L2 L3 L1 L1 460 VAC 3 PHASE 60 Hz L1 L2 L3 L1 CONT 1 T1 PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41...

Page 15: ...W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19 20...

Page 16: ...VAC 3 PHASE 60 Hz TB1 L1 L3 L2 L1 CONT 1 T1 DISCONNECT SWITCH PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41 39 38...

Page 17: ...put W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19...

Page 18: ...18 WIRING DIAGRAM Models 200 750 575 460 3 60 Transformer Pack...

Page 19: ...600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 49...

Page 20: ...emperature and pressure flow rate compressor capacity and ambient air or water temperature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator becau...

Page 21: ...of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature too high f...

Page 22: ...5002016 Compressor Only 3221303 3232809 3221304 5002921 3227182 3210937 3211540 3210939 5002930 3232811 Fan Motor 3238932 3233153 3233153 5002922 3233153 3233152 3228005 3228005 5002931 3228005 Fan B...

Page 23: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 24: ...ankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 01 2012 Form No 5002730 Revision A COPYRIGHT 2012 SPX Corporation HPRP...

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