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7

4.  After 15 minutes, open outlet isolation valve slowly.
5.  Close air bypass valve.
6.  Dryer may be operated in Manual or Scheduled modes.
NOTE: ON MODELS 500, 600, and 750, CHECK FOR CORRECT 

PHASING OF UNIT.  After starting the dryer, if an unusual 

noise is heard, or if the discharge line does not get hot, the 

refrigeration compressor may be running in the reverse 

direction.  Immediately stop the dryer, reverse two of the 

power leads, restart the dryer, and verify the unusual noise is 

corrected and the refrigerant discharge line is hot.  FAILURE 

TO DO SO MAY DAMAGE THE COMPRESSOR AND VOID THE 

WARRANTY.
  Manual mode - push On/Off button - refrigeration 

compressor will start and run, green Compressor-on 

light will illuminate.  In this mode compressor will run 

continuously and will not be turned on and off by the 

monitor. MANUAL OVERRIDE will appear on interface 

panel. 

 

Schedule mode - push Schedule On/Off and Enter button.  

SCHEDULE RUNNING will appear on the interface panel. 

The refrigeration compressor will continue to be on or 

off (as selected in the Manual Override Mode) until the 

next scheduled event. The compressor will then turn on 

or off as programmed.

NOTE:  Schedule may be returned to the manual mode at 

any time using the ‘Schedule On/Off and Enter’ button. 

MANUAL OVERRIDE will appear on interface panel. To 

reinstitute Schedule, push the ‘Schedule On/Off and Enter’ 

button again.
NOTE:  Restart after the power interruption. Unit will be 

in MANUAL OVERRIDE mode, refrigeration compressor, off 

when power is restored after power interruption.
7.   To reinstitute SCHEDULE RUNNING, push ‘Schedule On/

Off and Enter’ button.

IMPORTANT:  Dryer  must  be  energized  24  hours  before 

refrigeration compressor is started.

E.  

Operating check points

1.   Check that green Power-on light is illuminated
2.   Check that green Compressor-on light is illuminated if 

dryer is on in the manual mode or it is a scheduled on 

time 

IMPORTANT:  Refrigeration compressor must be restarted 

after power interruption.
3.   Check interface panel
NOTE: Interface panel will scroll through three screens 

(Current Time/Operating Status, Hours to Service and Total 

Operating Hours).

a.  Verify that current time is correct
b.  Check HRS TO SERVICE:  this indicates time remaining 

until service is required; allow time for required 

maintenance items to be ordered

c.  Check operating status:
  MANUAL OVERRIDE - Dryer is either running 

continuously (not being controlled by the scheduled 

on/off times) or the refrigeration compressor has 

been shut off using the ‘On/Off’ button. 

  SCHEDULE RUNNING - Refrigeration compressor 

is being turned on and off by the monitor per-

programmed schedule (see B.3. to set schedule).

d.  Check Temperature indicator - indicator should read 

in the green area.

e.  Check Alarm/Service light If illuminated, check 

Interface panel.
1)   If SERVICE DRYER appears, scheduled maintenance 

time has elapsed (HRS TO SERVICE is 0). Perform 

needed service and reset service interval (see B.3.).

2)  If ALARM appears, a dryer fault is indicated; see 

Troubleshooting Guide for possible remedies.   

After fault correction push Reset button to turn 

Fault alarm off.

  Type of FAULTS:
  LOW PRESSURE - the refrigeration compressor 

control circuit has opened because of  low suction 

pressure.

  HIGH PRESSURE - the refrigeration compressor 

control circuit has opened because of high head 

pressure.  The high pressure switch must be reset 

manually once the fault is corrected. Red reset 

button is located on pressure switch inside unit. 

 

HIGH TEMPERATURE - compressed air temperature 

is above the set point.

  COMPRESSOR  -  Normally  open  (NO)  auxiliary 

contact on the compressor contactor is open 

when the dryer is on.

  HEATER - Normally closed (NC) auxiliary contact 

on the compressor contactor is open when the 

dryer is off.

  TEMP SENSOR - Occurs if the temperature sensor 

circuit is open or shorted.  If open, the left-most 

LED in the temperature display will be illuminated.  

If shorted, all the LEDs in the temperature display 

will be illuminated.

  DRAIN - electric drain contains a high water level 

alarm that activates if drain fails to discharge. 

f.  Check drain operation - push Drain (push-to-

test)  button  to  energize  electric  drain.    A  flow  of 

condensate and/or air should be present at the drain 

outlet.

Summary of Contents for Hankison HPRP Series

Page 1: ...yers Models HPRP100 HPRP125 HPRP150 HPRP200 HPRP250 HPRP300 HPRP400 HPRP500 HPRP600 HPRP750 FOR M NO 5002730 R EVI S ION 01 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E...

Page 2: ...r purification Refer to applicable standards and specifications for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked pack...

Page 3: ...operate in altitudes up to 4500 feet 1370 meters If dryer is installed in an altitude above this and has not been preset at the factory for this altitude contact manufacturer s Service Department F T...

Page 4: ...the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in the reverse direction Immediately stop the dryer reverse two of the powe...

Page 5: ...F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Models 100 150 Energize compressor by positioning the on off switch in the on I position Compressor on ligh...

Page 6: ...p and Down arrow buttons to set minutes 00 10 20 30 40 50 not shown if hour setting is IGNORE Press Enter to accept new value and return to Day of week on off Repeat steps a through c as needed d Push...

Page 7: ...l NOTE Interface panel will scroll through three screens Current Time Operating Status Hours to Service and Total Operating Hours a Verify that current time is correct b Check HRS TO SERVICE this indi...

Page 8: ...ake up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 80 100 125 150 175 200 3 5 5 6 7 0 8 8 10 5 12 3 14 0 1 35 1 50 1 55 1 63 1 70 1 75 1 80 1 05 1 17 1 23 1 31 1 37 1 42 1 47 0 84 0 95 1 00 1 07 1...

Page 10: ...A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load Amps 10 2 13 0 7 5 10...

Page 11: ...low Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Power Rated Flow watts 19...

Page 12: ...STUD L2 L1 L2 230 VAC CUSTOMER SUPPLIED L1 PE PILOT LIGHT POWER ON T2 T2 T2 T1 T1 A PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S POWER...

Page 13: ...CONT 1 PE PE L1 CONT 1 6 L2 GROUND STUD L2 L1 PE 230 VAC CUSTOMER SUPPLIED L1 L2 L2 L2 L1 L2 L1 L1 T2 T2 T1 T1 CONT 1 L1 N 4 5 5 A PE 6 FAN 1 HARNESS HEATER HARNESS PE L2 T2 T1 FPS 1 H1 H2 HEATER 1 MT...

Page 14: ...00 PE TB1 L1 L2 L3 L1 L1 460 VAC 3 PHASE 60 Hz L1 L2 L3 L1 CONT 1 T1 PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41...

Page 15: ...W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19 20...

Page 16: ...VAC 3 PHASE 60 Hz TB1 L1 L3 L2 L1 CONT 1 T1 DISCONNECT SWITCH PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41 39 38...

Page 17: ...put W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19...

Page 18: ...18 WIRING DIAGRAM Models 200 750 575 460 3 60 Transformer Pack...

Page 19: ...600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 49...

Page 20: ...emperature and pressure flow rate compressor capacity and ambient air or water temperature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator becau...

Page 21: ...of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature too high f...

Page 22: ...5002016 Compressor Only 3221303 3232809 3221304 5002921 3227182 3210937 3211540 3210939 5002930 3232811 Fan Motor 3238932 3233153 3233153 5002922 3233153 3233152 3228005 3228005 5002931 3228005 Fan B...

Page 23: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 24: ...ankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 01 2012 Form No 5002730 Revision A COPYRIGHT 2012 SPX Corporation HPRP...

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