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Parts List & Operating Instructions

Air can accumulate within a hydraulic system during shipment or after prolonged use. This entrapped air causes
the jack to respond slowly or feel “spongy.” To remove the air:

1. Tilt the jack onto two casters with the pump handle positioned below the cylinder.

2. Open the release valve by turning the knob counterclockwise (CCW).

3. Pump the handle until resistance is felt.

4. Close the release valve by turning the knob all the way clockwise (CW).

5. Continue pumping the handle while returning the jack to its upright position.

Form No. 528220, Back of Sheet 3 of 4

Bleeding Air from the Hydraulic System

Operating Instructions

This is a two-stage transmission jack. The air stage is designed to quickly move the adapter into position, and
is completed with an automatic lock function that prevents loss of load. The next hydraulic stage is designed
to align the adapter with the transmission.

WARNING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE MAY OCCUR IF THE SETUP

PROCEDURE (SHEET 3, FRONT) IS NOT PERFORMED. The raising and lowering speed of the metering
valves must be adjusted correctly before using the jack the first time. If the valves are not adjusted
correctly, the jack could drop down too quickly under load, and personal injury could occur as a result
of the loss of load.

1. Lift the vehicle on a hoist.

2. Position the jack under the transmission.

3. Connect the shop air supply to the jack. (90 psi of clean, dry air is required for the capacity of this jack.)

4. Press the pedal marked UP to raise the adapter until the cylinder locks into place (at about 20 inches). The

air hose can be removed at this time.

WARNING: If a load is transferred to the adapter when the air cylinder is only partially raised, the

cylinder will drop suddenly. To eliminate this problem, always raise the cylinder to the point where the
mechanical lock engages.

5. Check the placement of the jack. The transmission’s center of weight, or balance point, should be centered

over the jack adapter, with the power output end located over the adapter bracket between the chains. The
jack’s mechanical lock must be engaged.

6. Close the hydraulic release valve by turning the knob clockwise (CW).

7. Pump the jack handle to finish raising the adapter to the transmission. Use the controls on the adapter to roll

or tip the adapter as needed to align it with the transmission.

8. Push in the four adapter brackets until they touch the transmission. Use the chains to secure the transmission

to the adapter.

9. Support the engine, and remove the transmission according to instructions in the vehicle service manual.

10. Slowly turn the hydraulic release valve counterclockwise to lower the hydraulic stage. Lower the air stage

by pressing the DOWN foot pedal. If the load is already resting on the mechanical lock, attach the air hose,
and press the UP pedal briefly so the mechanical lock will release. The air stage should then lower when the
DOWN pedal is pressed.

Summary of Contents for OTC 1794A

Page 1: ...Serv 800 533 6127 Fax 800 955 8329 Order Entry 507 533 6127 Fax 800 283 8665 International Sales 507 455 7223 Fax 507 455 7063 Shaded areas reflect the last revisions made to this form 1 2 3 4 5 6 10...

Page 2: ...B 53 1 Spring Q Q Q Q Q 54 1 Piston Base 55 1 Y seal 56 1 Bushing 57 1 Bushing 58 2 Rod 59 2 Seal 60 2 Joint 61 2 Spring 62 2 Copper Washer 63 2 Air Release Valve 64 2 O ring 65 2 Washer 66 2 Snap Ri...

Page 3: ...ing 70 5 Pin 71 5 Pin 79 1 Snap Ring 82 1 Pin 83 1 Pin 92 2 Hook 93 4 Washer 94 4 Nut 95 2 Bolt 97 2 Screw Cap 99 4 Bolt 101 2 Screw 102 2 Link 103 2 Safety Chain 105 2 Washer 109 2 Locknut 113 1 Bolt...

Page 4: ...le angle to a relatively horizontal position 7 Attachthetwocornersupportbracketsontothesaddleboard and fasten with the hex bolts and nuts 8 Locate the corner support bracket in the chain pack Assemble...

Page 5: ...d and personal injury and or equipment damage could occur as a result of the loss of load Before using the transmission jack for the first time 1 Close both metering valves raising and lowering by tur...

Page 6: ...e transmission 3 Connect the shop air supply to the jack 90 psi of clean dry air is required for the capacity of this jack 4 Press the pedal marked UP to raise the adapter until the cylinder locks int...

Page 7: ...this equipment Trouble Cause Solution Air Stage Air leak causes 1 Air valve is dirty 1 Clean air valve mechanical lock to engage or erratic cylinder action Air Stage Cylinder does not 1 Mechanical loc...

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