ST ST101-GEO, Operation And Maintenance Instructions

Page 1: ...OPERATION AND MAINTENANCE INSTRUCTIONS ST101 GEO i S P R A Y E R S ...

Page 2: ...OPERATION AND MAINTENANCE INSTRUCTIONS ST101 GEO i SPRAYERS MOUNTED SPRAYER MODEL SERIAL NO ...

Page 3: ...read this manual thoroughly and fully familiarize yourself with all aspects of your sprayer s operation maintenance and safety procedures No liability can be accepted for any inaccuracies or omissions in this publication although due care has been taken to make it as complete and accurate as possible The information illustrations and technical data were considered to be correct at the time of prep...

Page 4: ...rvance of the stated norms Before making use of the sprayer the user must read understand and abide by all regulations listed in this manual Possible updates that RB Spray Tech Sdn Bhd will provide the owner of the sprayer will be accompanied by instructions to insert in this publication Should the machine be sold the owner must inform the new purchaser that he should notify RB Spray Tech Sdn Bhd ...

Page 5: ... be mislaid it is impera tive to immediately request a duplicate from RB Spray Tech Sdn Bhd Should the decals originally applied on the machine be mislaid damaged or become incomprehensible they should be promptly replaced For every type of distribution device Head delivered with the sprayer a specific user and maintenance manual is attached All the head manuals must always accompany the one of th...

Page 6: ...e kg kilogram kg cm2 kilograms per square centimeter atmosphere k m kilometre km h kilometres per hour Lm width in metres m metre Mesh N of meshes per linear inch Micron 1 1000 of millimetre mm millimetres PPE Personal Protective Equipment PTO power take off RPM revs per minute s seconds ST101 GEO i 400 600 LITER Tractor Mounted ...

Page 7: ...e of the same one and of the dispositions contained inside this publication be able to properly interpret the symbols of the adhesives applied on the machine and in addition perfectly know the safety and the work hygienic rules in force in the country where the machine itself is to be used All the preparation use maintenance moving and transporting operations must be carried out of the regulations...

Page 8: ...ore starting it up Don t wear articles of clothing that might get caught in moving parts Keep to a low speed while negotiating bumps or crossing ditches During the use of the machine the operator must have a sufficiently good visibility on the working areas consequently it is recommended to keep both clean and efficient the cab windows and the rear view mirrors Always stop the tractor s engine and...

Page 9: ...R AT THE DEALERS OR AT THE RB SPRAYTECH WORKSHOPS OTHERWISE ANY KIND OF WARRANTY IMMEDIATELY CEASES AND RB SPRAYTECH IS CLEARED OF ANY CONSEQUENT AND OR IMPLIED RESPONSIBILITY The operator could become contaminated due to accidental spray contact or inhalation of products or crop spraying mixtures The environment could become polluted by mixture over spills puncturing of containers uncontrolled st...

Page 10: ...nguishers should flammable products and substances be stored The site at which the preparation and filling out will take place must provide for All the equipment necessary to the precise measuring of both the water quantity and the dose of product to be mixed in the tank at every filling All the equipment and means useful to the preparation of the mixture and for the cleaning of the operator in ca...

Page 11: ...place consider the ergonomic easily adaptable easy to wear and safe or health needs for any users be adaptable to the user according to his her needs The PPE for the protection against dangerous chemical agents used for the operations that concern the exposition to phytosanitary products pertains to the third class 3rd class 0000 Use solely PPE equipped with the needed CE mark in the scrupulous re...

Page 12: ...ses mild steel as the core material Able to withstand high pressure for longetivity in usage The durable frame structure supports are mounted in the most effective position for the stability and strength When this frame joint A with the machine it is coupled to the tractor steadily At the sme time works as the PTO shaft holder when not in use A ST101 GEO i 400 600 LITER Tractor Mounted ...

Page 13: ... the hoister in operative conditions at full load add to the weight indicated on the identification plate the weight of the installed accessories the weight of the distribution device which is used and the 50 of the weight of the used cardan shaft TOTAL WEIGHT SPRAYHEAD WEIGHT ACCESSORIES WEIGHT 50 CARDAN SHAFT WEIGHT WEIGHT ON THE TRACTOR THREE POINT HOISTER ST101 GEO i 400 600 LITER Tractor Moun...

Page 14: ...t the tractor and take the lifter s arms to the level of the machine s pins 4 Insert the toggle joints on the machine s pegs locking them with the clip pins 5 Hook the 3rd point rod from the tractor to the machine and securing it with the peg and the clip pin 6 Screw the rod to set it into tension 7 Start the tractor and hoist the sprayer until the 2 PTO are the same height Stop the tractor and re...

Page 15: ...IFICATION OBSERVETHEREGULATIONS CONTAINED IN THE USE AND MAINTENANCE BOOK LET PROVIDED BY THE SHAFT MANU FACTURER Set the 2 drive outlets PTO perfectly on the same axis and measure the distance D between theirgrooves Length L of the cardan transmission shaft refer to the picture to be deployed measuredbetween the 2 stopping pawls and with joint closed must be 40 50 mm lesser than distance D Using ...

Page 16: ...ensor detected the tree trunk ST101 GEO i sprayers can be spraying alternately when the object or subject is detected by the sensor ST101 GEO i comes with standard infield sucstion system and quality quick release drive Diagram 1 shaft ST101 GEO i 400 600 LITER Tractor Mounted ...

Page 17: ... indicator C will help in determining the current level of water inside the tank 3 Close the tank opening with the tanklid as the process no 3 successfully takes place THE INLET OF THE FILLER PIPING MUST NEVER COME INTO CONTACT WITH THE ANTIPARASITIC MIXTURE IT MUST ALWAYS BE KEPT AT A SAFE HEIGHT ABOVE THE TANK FILLER AND MUST BE EQUIPPED WITH A NON RETURN VALVE MAKE SURE TO WARE THE MOST SUITABL...

Page 18: ... carrying out the treatment b Check that the product is available in a quantity sufficient to complete the intervention c Read the product s utilisation instructions carefully in order to ascertain the usage conditions the correct dosage and the expiration dates d Make sure of the parameters necessary to the adjustments of the machine and determine the exact dose of product to be applied to every ...

Page 19: ...r c Prepare the mixtures in a well ventilated area When in the open the presence of wind increases the danger of contamination d Precisely weigh the previously calculated doses of products to be mixed at every filling operation e Avoid handling products close to open flames embers incandescent bodies or in the presence of flammable substances f In order to obtain the correct volume dosage of agro ...

Page 20: ...umed should the intervention momentarily be interrupted If the utilisation is to be deferred check that the filter cartridge is clean before resuming and agitate the mixture that has remained in the tank d Ensure that the hand wash supplementary tank is filled with clean water after each filling operation e Make use of individual protections identical to those envisaged for the preparation of mixt...

Page 21: ... hose into the top opening 7 Rinse the tank until the water in the spray line rinsing tank is totally run out if needed wash the internal of the tank with a jet of clean water as expected for the machine without circuit washer 8 Disengage the drive outlet PTO 9 Discharge the rinsing water in area with a drain basin and arrange the waste following the country rules 10 Spray the rinsing water in the...

Page 22: ...ine on a plane surface with a suitable consistency in a well ventilated place sheltered from rain icing and direct sun rays The machine must be stored in a secure or closed place so as to prevent access to unauthorized personnel Stop the tractor and remove the key from the control panel Wear suitable protective clothing and accessories in order to avoid contamination by contact or inhalation of th...

Page 23: ...om harden and break into lumps as this may block the suction filter Slide the PTO shaft apart clean the telescopic tubes with kerosene and apply multi purpose grease to the sliding surfaces then reassemble This is most important in dusty conditions Drain the oil from the diaphragm pump annually or at the end of each spraying season and refill with SAE 20 40 multi grade engine oil Remove the pump h...

Page 24: ...ith all the nipples and elbow 5 Afterwards connect all two 2 hoses from the HPR Control Valve B to the main sprayhead L along with all the nipples and elbow 6 Screw the filter D at the bottom along with all it s nipples and elbow 7 Attach the level gauge H at the designated area on the tank surface with it s nipple and elbow 8 Make sure to include the drain cap K in order to secure the water insid...

Page 25: ...the pipes and or the valves REMEDY Check the clamping of the ring nuts the connections and the clamps Verify the efficiency of the gaskets and the integrity of the pipes Replace the possibly defective parts 2 CAUSE Residue of product at the entrance of the gauge REMEDY Clean 3 CAUSE Lack of seal of the O Ring gasket of the pump suction connection cone REMEDY Check the correct assembling and the ef...

Page 26: ...t of Sale and Service 2 CAUSE Interference fan case REMEDY Address to RB Spraytech Sdn Bhd point of Sale and Service F FAULT No spraying action delivered totally 1 CAUSE Clogging up of the grill filter on the pump of the pump suction inside the tank or suction pipes of pump clogged up with deposits of hardened plant protection product REMEDY Clean G FAULT No spraying action delivered totally 1 CAU...

Page 27: ...parent tube 2 6 Put the red plastic ball 3 into the transparent tube 2 7 Install the transparent tube 2 making slip it on the rubber fittings 8 Place the clamps 1 fixing the transparent tube 2 of the level gauge and close them with a suitable pliers 3 The suction filter is fitted with a shut off valve which closes automatically when the valve cap is screwed off This allows the filter cover to be u...

Page 28: ...47 48 36 86 78 63 66 92 52 77 79 49 20 21 19 20 31 35 34 54 33 71 65 62 59 58 60 61 72 67 15 85 32 29 28 55 30 19 18 21 20 11 10 9 8 12 6 5 4 1 2 3 7 87 41 31 20 22 12 8 9 90 67 27 79 82 83 80 73 88 69 57 74 67 72 84 91 90 67 65 71 76 80 83 73 37 89 45 38 39 40 94 95 44 46 43 40 39 38 53 24 23 26 25 25 75 66 92 24 23 72 42 13 13 56 14 16 17 15 81 75 66 64 ...

Page 29: ...N 605 10046 GHIERA M75 CH24 15 4 STBN 601 10001 GUARNIZIONE 15 2X11X2 2 4 STAF 313 12553 SUCTION FILTER 1 STST 326 10075 L BRACKET HOLDER COMPUTER 2 WAY COMPUTER BRAVO 140 2 2 STAF 467 14221 STAF 481 1814204 SOLENOID CONTROL VALVE 1 81 82 83 84 85 86 87 89 90 91 92 93 96 96 1 96 2 96 3 96 4 96 5 96 6 96 7 101 12 045 SCREW M12 X 45 6 102 12 020 ALLEN SCREW M12 X 20 1 102 06 035 ALLEN SCREW M6 X 35 ...

Page 30: ...SPARE PARTS SOLENOID CONTROL VALVE ST101 GEO i 400 600 LITER Tractor Mounted 28 ...

Page 31: ...12 42X15 98 SOLENOID COIL 12V 27W FIXING NUT G1 8 CH22 SPACER D 20X30X1 FORCHETTA POMOLO REG PRESS ROSSA TAPPO LEVA 2 ARANCIONE GASKET OR 22 2X2 62 VITON SOCKET 1 2 FOR VALVE 463H FORK D 3 DIST 23 OR 2 62X5 23 VITON TAPPO LATERALE GRUPPO 481 SOLEN BLANK ADAPTOR FOR VALVE 463 SCREW TCEI 5X20 INOX UNI 5931 FLAT WASHER 5 3X10X1 UNI6592 INOX FORK D 3 DIST 23 OR 2 62X25 07 VITON ELBOW T3M D 25 FORK D 3...

Page 32: ...30 APS SERIES APS 51 APS 61 APS 71 Diaphragm Pump ST101 GEO i 400 600 LITER Tractor Mounted 550 RPM ...

Page 33: ... 1 62 STCP 049 10029 NUT M10x10 2 63 STCP 049 10025 CONNECTING ROD ASSEMBLY 1 64 STCP 045 10009 COMPRESSION RING ø58x2x2 3 3 65 STCP 045 10008 PISTON ø58 3 STCP 049 10026 PISTON SLEEVE ø58 3 APS71 STCP 049 10027 PISTON SLEEVE ø58 3 APS61 STCP 049 10028 PISTON SLEEVE ø58 3 APS51 STCP 045 10011 DIAPHRAGM Gomma Nitrilica Buna Rubber 3 STCP 045 10013 DIAPHRAGM Desmopan 3 STCP 045 10012 DIAPHRAGM Viton...

Page 34: ... PLUG 05 TE6X20ZINC SCREW 06 SEGER E16 SEEGER RING 07 TAPPO ESAG 1 2 HEXAGONAL PLUG 08 0MA107007 INPUT SHAFT 09 6207SKF BEARING 10 0MA107020 BUSHSING 11 CHIAVETTE 16X35 KEY 12 0MA86030 CROWN 13 0MA86031 CROWN 14 SEGER E60 SEEGER RING 15 0MA86032 PINION 16 6306SKF BEARING 17 SEGER E35 SEEGER RING 18 35 72 10 SEAL RING 19 MANIGLIA MA86 HANDLE 20 SEGER I72 SEEGER RING 21 0MA86002 4 COVER 22 0MA107054...

Page 35: ... Repair Site Items Not Covered By Warranty The warranty provides for repairs to be carried out at the servicing dealer s normal place of business An owner may elect to have repairs carried out at his own residence but whilst will accept the actual repair cost of the failed component s the travelling costs will not be covered under warranty The warranty does not allow for the cost of the following ...

Page 36: ...owing address Head Office RB Spray Tech Sdn Bhd 627487 P No 1 Jalan Ikan Mata Duyung KS10 Kampung Nelayan Telok Gong 42000 Pelabuhan Klang Selangor Darul Ehsan Malaysia or sent by fax to the following number 603 3134 1194 CUT ALONG THE DOTTED LINE Consent for the personal data processing PROTECTION OF THE PRIVACY I authorize you to dothe processing of my personal data in observance of the law abov...