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11

TROUBLESHOOTING GUIDE

Read and understand safety and operating instructions in this manual

before doing any work on pump!

Only qualified personnel should electrically test pump motor!

FAILURE TO PUMP; REDUCED CAPACITY OR DISCHARGE PRESSURE

Suction leaks/lost prime:

1. Pump must be primed; make sure that pump volute and trap are full of

water. See priming instructions, Page 7.

2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the water level to prevent

pump from sucking air.

4. If suction trap gasket is defective, replace it.
5. Suction lift of 15 to 25 feet (4.5 to 7.5 meters) will reduce performance.

Suction lift of more than 25 feet (7.5 meters) will prevent pumping and
cause pump to lose prime. In either case, move pump closure (vertically)
to water source. Make sure suction pipe is large enough.
Clogged pipe/trap/impeller, worn impeller:

6. Make sure suction trap is not clogged; if it is, clean trap and strainer.
7. Make sure impeller is not clogged (follow steps 1 through 7 under

“Removing Old Seal”, Page 9; check impeller for clogging; follow steps 7
through 11 under “Installing New Seal”, Page 10, for reassembly).

8. Impeller and diffuser may be worn. If so, order replacement parts from

Repair Parts List, Pages 12-14.

9. Pump may be trying to push too high a column of water. If so, a “higher

head” pump is needed.

Electrical:

10.  Pump may be running too slowly; check voltage at motor terminals and at

meter while pump is running. If low, see wiring instructions or consult
power company. Check for loose connections.

11. Pump may be too hot.

A. Check line voltage; if less than 90% or more than 110% of rated volt-

age consult a licensed electrician.

B. Increase ventilation.
C. Reduce ambient temperature.
D. Tighten any loose connections.

MECHANICAL TROUBLES AND NOISE

1. If suction and discharge piping are not adequately supported, pump as-

sembly will be strained. See “Installation”, Page 4.

2. Do not mount pump on a wooden platform! Securely mount on concrete

platform for quietest performance.

Hazardous voltage.
Can shock, burn,
or cause death.

Disconnect power
before working
on pump or motor.

Summary of Contents for MAX-E-GLAS PE Series

Page 1: ...2G 122 3 PE6H 139L PE62H 139 3 PE6H 139LC PE6H3 139 Sta Rite Pool Spa Group 600 S Jefferson Street Waterford WI 53185 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728...

Page 2: ...he Sta Rite PE Series Self priming Centrifugal pump Is designed for use with swimming pools or as a centrifugal pump Is an excellent performer durable reliable Table of Contents Safety Instructions 3...

Page 3: ...BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Releas...

Page 4: ...CE Use Teflon tape or Plasto Joint Stik1 for making all threaded connections to the pump Do not use pipe dope pipe dope will cause stress cracking in the pump NOTICE Pump suction and discharge connect...

Page 5: ...ical Officials IAPMO standards Use only non entrapping suction fitting or double suction TABLE I RECOMMENDED FUSING AND WIRING DATA Serv to Motor Dist in Ft M Motor Branch Fuse Max Load Voltage 0 100...

Page 6: ...mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or con...

Page 7: ...Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench only if necessary to remove...

Page 8: ...tem Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may also damage plastic components in the system Drain all water from pump and p...

Page 9: ...e 3 Remove clamp holding pump halves together 4 Remove pump base mounting bolts if used Motor and seal plate assem bly can now be pulled away from pump body 5 Remove five screws and washers holding di...

Page 10: ...unterclockwise 8 Mount diffuser on seal plate tighten screws to 10 14 inch lbs 11 5 16 1 cent kg torque 9 Assemble motor and seal plate to volute be sure clamp is properly seated NOTICE Clamp knob can...

Page 11: ...er 7 Make sure impeller is not clogged follow steps 1 through 7 under Removing Old Seal Page 9 check impeller for clogging follow steps 7 through 11 under Installing New Seal Page 10 for reassembly 8...

Page 12: ...Clamp Knob 1 WC36 22 10 Impeller 1 Chart at Right 11 Diffuser 1 C1 200PA 12 Screw 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drai...

Page 13: ...w 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drain Plug 1 U178 920P 17 Base w Motor Pad 1 C104 42P 18 Motor Pad 1 C35 11 19 Washer...

Page 14: ...C30 12 11 Diffuser 1 C1 259P 12 Screw 8 32x7 8 5 U30 542SS 13 Washer 8 Lock 5 U43 21SS 14 Diffuser O Ring 1 U9 226 15 Tank Body 1 C176 47P1 16 1 4 NPT Drain Plug 1 U178 920P 17 Base w Motor Pad 1 C104...

Page 15: ...Capscrew 5 16 18x1 1 4 U30 64SS 4 U30 64SS 4 8 Washer Lock 5 16 U43 11SS 4 U43 11SS 4 9 Washer Flat 5 16 U43 41SS 4 U43 41SS 4 Quantity one unless otherwise indicated Overhaul Kits H P Parts Pak Numbe...

Page 16: ...ence misapplication im proper installation or maintenance or other circumstances which are not in Sta Rite s direct control Full warranty coverage is in effect for one year after instal lation The pro...

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