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Please read this guide carefully before installing and operating the Model 500P 

THERMAFLOW system.

HYDRAULIC FUNCTION

 

The Model 500P THERMAFLOW assembly is designed to cool and filter the 

oil required to operate your hydraulic system by using the product which is being 
pumped. This is accomplished via a special heat exchanger which is designed to 
transfer the heat of the hydraulic oil into the product which is being pumped. The 
amount of heat which is transferred into the product is safely limited only to the 
amount of cooling which is required. The product supplied to the heat exchanger by a 
pressure line which is tee’d into the pressure discharge line. STAC, INC. provides an 
orifice fitting to be installed in the THERMAFLOW unit to limit the amount of product 
being pumped through the heat exchanger. The exhausting product is then pumped 
back into the supplying vessel through a suitable port (ex. motor fuel port).

 

Optional hydraulic controls for this system allow for easy integration with off-

truck remote controls for either electric or air shut-offs.

 

And as with all hydraulic drive systems, this system will also eliminate the need 

for a driveline. This will reduce maintenance and downtime associated with shaft 
driven pumps.

TANK STABILIZER FUNCTION

 

The Model 500P THERMAFLOW is also a tank stabilizer. As the propane is 

pumped through the heat exchanger it is vaporized. Reintroducing this vaporized 
product back into the supplying vessel gives the added benefit of maintaining pump 
performance, reducing pump noise and prolonging pump life.

 

Because different product pump applications require different speed and power 

requirements, your THERMAFLOW system was custom engineered for a particular 
application. If the system is operated beyond its designed capacity, overheating and/
or component damage could result.

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INSTALLATION GUIDE, OPERATING PROCEDURES & PARTS BREAKDOWN

STAC INC

     



  

ST PAUL MN

     

    

800-334-7699

   

®

Summary of Contents for SS500P

Page 1: ...MODEL 500P HYDRAULIC COOLER TANK STABILIZER PROPANE USE ONLY Serial Installation Date Resource Manual Installation Guide Operating Procedures Parts Breakdown STAC INC ST PAUL MN 800 334 7699...

Page 2: ...BREAKDOWN STAC INC ST PAUL MN 800 334 7699 PAGE 1 NOTICE PURCHASER INSTALLER before proceeding be sure to check the following 1 Do you have a valid CT License Proceed no further unless you have suppl...

Page 3: ...he supplying vessel through a suitable port ex motor fuel port Optional hydraulic controls for this system allow for easy integration with off truck remote controls for either electric or air shut off...

Page 4: ...does not meet the DOT s requirements STEP 2 INSTALLING THE PTO HYDRAULIC PUMP A Install the PTO to the transmission and mount the hydraulic pump according to the instructions included with the PTO HE...

Page 5: ...e and fail prematurely NOTE Be careful not to over tighten NPT threads It is very easy to crack these types of ports when tightening fittings NOTE When mounting the THERMAFLOW Model 500P across the fr...

Page 6: ...ided the proper orifice fitting installed into the THERMAFLOW cooler assemblies Product Inlet Port Failure to use the orifice fitting provided could cause your THERMAFLOW cooler assembly to improperly...

Page 7: ...you will need to add oil due to the hydraulic lines filling up to capacity NOTE Over filling the reservoir will cause the oil to expand up through the breather assembly when the oil warms up NOTE We...

Page 8: ...e minutes to ensure that system is sufficiently cooling the hydraulic oil You should see approximately a 10 20 F rise in the hydraulic oil temperature above the product temperature This oil temperatur...

Page 9: ...umber 934331 Apply anti seize to cap screws and tighten Pump Inspect periodically for leaks Check hoses for signs of wear Motor Inspect periodically for leaks Check hoses for signs of wear PTO Grease...

Page 10: ...and replace Check for added flow controls If a flow control has been added to the system excess heat can be generated by the added restriction to flow Loss of Motor Speed Check oil level Ensure recom...

Page 11: ...upreme performance anti wear hydraulic oil engineered for wide temperature range applications It exhibits optimum flow characteristics at sub zero temperatures and is resistant to shearing and viscosi...

Page 12: ...INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 11 STAC INC ST PAUL MN 800 334 7699 MODEL 500P PARTS BREAKDOWN...

Page 13: ...X12MORB 90 ELBOW 1 3 934330 FILTER ASSEMBLY 1 4 300334 SITE GLASS 1 5 300412 12MORB PLUG 1 6 300702 3000 PSI RELIEF VALVE 1 7 300708 12MJIC 12MORB 90 3 8 300748 12MORB 12MORB ADJUSTABLE 1 9 500001 500...

Page 14: ...i Ryco Heat Exchangers Thermal Transfer Flat Plate AKG Hydraulic Motors Eaton Charlynn Muncie Permco Hydro Leduc PTO s Muncie Pumps Muncie Parker Permco Hydro Leduc INSTALLATION GUIDE OPERATING PROCED...

Page 15: ...r repairs are made to the System other than at an authorized dealer or if the cooler is used on any equipment other than the equipment upon which it is first installed THE FORGOING WARRANTIES ARE IN L...

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