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If batteries are being replaced, only use the same manufacturer and battery type and 
rating as the battery removed.  When the bus bars connecting the batteries are 
removed, be careful to avoid dropping bolts or shifting the bus bars so that they might 
short across adjacent battery terminals.  We recommend using a piece of electrical 
insulating paper (for example, “Nomex”) as a temporary shield between the bus bars 
during service. 
 
  
It is very important that only one tray at a time be extended from the cabinet. If more 
than one tray is extended, the cabinet can become unstable and topple over. 
  
After each tray is installed or serviced, it must be fully inserted and secured using the 
supplied threaded fasteners before attempting to install or service another tray. 
 
If the trays are to be removed, always remove the highest tray first. The battery trays 
are very heavy and it will be necessary to use a lifting device to support the trays as 
they are removed. When the trays are to be reinstalled, use the procedure in the 
following paragraph. 
  
The battery trays are very heavy and it will be necessary to use a lifting device to 
support the trays as they are installed. Do not take away the external support until the 
extension limit tabs on the upper sides of the battery tray are inserted past the notches 
on the upper edge of the battery shelf (see 

Figure  8

). Always install the lowest battery 

tray first. After it is inserted fully into the support shelf, secure the tray with the supplied 
threaded fasteners. After all of the trays are reinstalled and secured, reconnect the 
cables using the markings as a guide.  
 
 

Battery tray

Battery shelf

Notch

Extension limit tab

Cutaway side view of battery tray 

batteries not shown for clarity

Tray mounting screw

 

Figure 8 - Battery Tray 

WARNING 

Never connect the two cables from a battery tray or from a battery string (two trays) 
together as severe damage will occur, resulting in fire and/or injury. Battery connections 
should only be made by a person wearing eye protection. It is advised that eye wash be 
available. If there are any doubts about the proper connections, do not proceed. 
 

Summary of Contents for FLP-BAT-030-150-2-N-30K

Page 1: ...003 2620 FIRSTLINE PLT Battery Cabinet FLP BAT 080 150 2 B 30K USER MANUAL...

Page 2: ...15 Battery Removal Installation and Service 15 Maintenance 17 Table 1 Symbols 3 Table 2 Model Floor Loadings 6 Table 3 Terminal Tightening Torques and Wires Sizes 13 Table 4 Replacement Batteries and...

Page 3: ...W RIGHT SIDE VIEW REAR VIEW BOTTOM VIEW AS VIEWED FROM BOTTOM UL UPS BATTERY SUPPLY 2DA6 3 56 90 5 37 86 961 6 32 62 828 7 42 12 1070 0 71 58 1818 2 5 20 132 2 10 70 271 9 31 95 811 6 WIRE ACCESS COVE...

Page 4: ...before operating the equipment and save this manual for future reference READ AND FOLLOW ALL SAFETY INSTRUCTIONS a Do not use outdoors b Do not route wiring across or near hot surfaces c Do not insta...

Page 5: ...here are NO USER SERVICEABLE PARTS inside the battery cabinet This battery cabinet contains its own energy source batteries Hazardous voltage may be present even when the battery cabinet is not connec...

Page 6: ...ons must be observed including eye protection and skin protection Contact with electrolyte requires flushing with a generous amount of clean water Seek medical attention immediately following contact...

Page 7: ...y charged the useful life of the batteries will be reduced if they are subjected to high temperatures The operating temperature range of 15o C to 40o C 5o F to 104o F must not be exceeded for even sho...

Page 8: ...a copy of the damage claim within 15 days to your service representative FLOOR LOADING When planning the installation consider the battery cabinet weight for floor loading The strength of the installa...

Page 9: ...ent support for the combined weight of the forklift and the battery cabinet 3 Make sure forks are at maximum separation 4 Use a very strong ratchet strap or similar device of sufficient strength to ti...

Page 10: ...the next battery cabinet in the set TB3 3 pole positive neutral negative terminal block and ground connection for battery power output This goes to the input of the N version battery cabinet from the...

Page 11: ...E IN A CONTROLLED ENVIRONMENT REFER TO HANDBOOK FOR ENVIRONMENTAL CONDITIONS BATTERY CIRCUIT BREAKER BATTERY CIRCUIT BREAKER DO NOT DISCONNECT UNDER LOAD BATTERIES BEHIND THIS PANEL FUSES BEHIND THIS...

Page 12: ...EAKERS BATTERY TRAYS U1 R3 R2 R1 Q1 J3 J2 J1 F1 D2 D1 DANGER RISK OF ELECTRIC SHOCK Do not touch uninsulated battery terminals CAUTION WARNING TO REDUCE RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RA...

Page 13: ...pole connections blue to blue white to white use a voltmeter to verify that the battery string is above 408 VDC at the TB3 connector If the voltage is low or the voltage varies significantly from stri...

Page 14: ...Staco s UL Listing nor is it covered by this manual TB3 is energized at all times Opening the circuit breakers does not remove power from this terminal block 4 Connect the ground wire to the 20 ground...

Page 15: ...abinet may be closed Terminal blocks on the N version cabinets are disconnected by unplugging the powerpole connectors in all cabinets This requires the removal of the inner panel by authorized person...

Page 16: ...t Breaker Interface Connections To trip the battery circuit breakers via the REPO of the UPS connect the battery cabinet interface connector TB4 to the UPS per Figure 6 If any additional battery cabin...

Page 17: ...tenance Bypass Switch MBS is present power to the load can be maintained during service Refer to the instructions for the MBS to put the system in bypass mode before removing power from the UPS Before...

Page 18: ...When the trays are to be reinstalled use the procedure in the following paragraph The battery trays are very heavy and it will be necessary to use a lifting device to support the trays as they are ins...

Page 19: ...hazard and a burn hazard Batteries should only be services by trained personnel Appropriate safety precautions must be observed including eye protection and skin protection Contact with electrolyte re...

Page 20: ...can lead to thermal runaway a condition that damages the battery Thermal runaway can cause batteries to swell If the battery cases burst the hazardous contents may be exposed Maintaining proper ambien...

Page 21: ...3 TRAY 2 TRAY 1 F1 F2 F3 F4 CONNECTORS CONNECTORS TRAY 6 TRAY 5 TRAY 4 WHITE BLUE CONNECTORS CONNECTORS RED CONNECTORS BLACK CONNECTORS F22 F3 F4 BLACK CONNECTORS CONTROL TERMINAL BLOCK LOCATED ON RE...

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