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Wiring Installation 
 

 

1. Switch off utility power to the distribution point where the UPS will be connected. Be 

absolutely sure that there are no hazardous voltages present. Use lockout/tagout 
procedures to assure safety.  

 
2. Remove as many panels as needed for adequate access for wiring the cabinet. Open 

the front door of the MBS Cabinet.  If necessary, remove the top and bottom shield 
cover panels located above and below the circuit breakers by removing the four (4) 
screws that mount each in place.  See 

Figure 4

 
3. Connect wires from the "TO UPS INPUT" bus bar terminal pads, see 

Figure 4

 and 

Figure 5

, to the input terminals in the UPS. (Refer to the UPS manual). The wire must 

be in compliance with 

Table 3

 and the terminals must be torqued in compliance with 

Table 6

. Make sure that phase A connects to phase A and so on.  If the bypass and 

rectifier inputs are powered from separate sources, the bypass input must be fed from 
the MBS. 

 
4. Connect wires from the "FROM UPS OUTPUT" bus bar terminal pads to the output 

terminals in the UPS. (Refer to the UPS manual). The wire must be in compliance with 

Table 3

 and the terminals must be torqued in compliance with 

Table 6

. Make sure that 

phase A connects to phase A and so on.  

 
5. Connect wires from the "OUTPUT TO LOAD" bus bar terminal pads to the load. The 

load may be an external distribution panel, etc. If neutral is not needed by the load, 
then it does not need to be supplied. The wire must be in compliance with 

Table 3

 and 

the terminals must be torqued in compliance with 

Table 6

. Make sure that phase A 

connects to phase A and so on.  

 

 
6. A set of four or five control connections must be installed from the "CUSTOMER LOW 

VOLTAGE CONNECTION TERMINAL BLOCK" to the Remote Commands and Alarm 
Connections in the front of the UPS cabinet. These control wires must be physically 
separated from any power wires. The length of the control wires is limited to 30 feet or 
10 meters. These connections are described later in this section.  

 
7. Verify that the input power source is not powered. Connect wires from the "UTILITY 

INPUT"  bus bar terminal pads to the input source power from the building distribution. 
The wire must be in compliance with 

Table 3

 and the terminals must be torqued in 

compliance with 

Table 6

.  Make sure that phase A connects to phase A and so on. 

The source needs to have A-B-C phase sequence. If not, exchange two of the phase 
connections to correct this.  

 
8. If the system is the used in a wye-wye application, ensure that the neutral wires are 

connected to the “Neutral” bus bar terminal pad. 

 
9. Check all work. Replace the panels that were removed for access.  

Insure that the 

shield cover panels have been mounted in place.  Failure to do so could subject 
personnel to lethal voltages. 

 

 

 

Summary of Contents for FLU-160-00

Page 1: ...003 2621 FIRSTLINE P Maintenance Bypass Switch Cabinet 160kVA 250kVA 480V Input Output With SKRU USER MANUAL...

Page 2: ...e P Maintenance Bypass Switch Technical Specifications 18 Table 1 Symbols 4 Table 2 Model Floor Loadings 5 Table 3 Wire Size Requirements 10 Table 4 Recommended Crimp Lugs 10 Table 5 Maximum Current R...

Page 3: ...the top and the bottom for maximum flexibility in wiring the source and load power connections Please refer to Figure 1 for the outline drawing of the cabinet All dimensions in Inches millimeters Fig...

Page 4: ...net MBS than is required for the UPS but special installation requirements must be met the power source connected to the MBS must include circuit protection as specified for the input in the UPS manua...

Page 5: ...vent the possibility of backfeed Read and follow the instructions that came with the associated UPS or emergency lighting system before operating this equipment DANGER This equipment contains lethal v...

Page 6: ...ould only be performed by qualified service personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries Read understand and follow all instruction...

Page 7: ...carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative Floor Loading When planning the installation consider the cabinet wei...

Page 8: ...t strap or similar device of sufficient strength to tie the upper part of the cabinet to the forklift tower before moving 5 Keep people out of the fall zone If the cabinet topples over stand clear 6 W...

Page 9: ...binet 1 Remove right side panel of UPS and save hardware 2 Butt left side of MBS cabinet up against the right side of the UPS 3 Bolt the cabinets together at 6 locations with the supplied 5 16 hardwar...

Page 10: ...the equipment is the proper type The equipment covered by this manual is 480 V 60 Hz input and output only The Maintenance Bypass Switch Cabinet MBS can be used in delta delta or wye wye applications...

Page 11: ...BREAKER PANELBOARD 1 BREAKER PANELBOARD 2 BREAKER DISPLAY ALARM TEMP ALARM TO UPS REQUEST BYPASS INPUT FRONT PANEL TRIP SWITCH KEYLOCK RELEASE ON BYPASS TRANSFORMER TEMP SWITCHES HT OT REPO SWITCH EXT...

Page 12: ...e Connectors Thomas Betts Single Hole Connectors 3 8 2 0 54210 54110 3 0 54211 54111 4 0 54212 54112 250 kcmil 54213 54174 300 kcmil 54214 54179 350 kcmil 54215 256 30695 112 400 kcmil 54216 54116 500...

Page 13: ...r terminal pads to the load The load may be an external distribution panel etc If neutral is not needed by the load then it does not need to be supplied The wire must be in compliance with Table 3 and...

Page 14: ...a shielded cable with three twisted pairs and is available from a number of sources in various spool lengths Two pairs are required Pair 1 First wire from terminal 2 of the Low Voltage Connection Ter...

Page 15: ...ode It does not matter which type of bypass but bypass via SWMB is the simplest to engage There are signals that support an interlock function to prevent BKR2 from being closed unless BKR3 is open or...

Page 16: ...on Bypass lamp will flash and the inverter will stop and battery supported operation is no longer possible 3 Close BKR2 4 Open BKR3 5 Shut down the UPS if desired by opening SWOUT SWIN SWBY and open t...

Page 17: ...he load is powered via BKR2 MBS mode A fault in the UPS could cause the upstream circuit protection circuit breaker or fuse to operate removing power from both the faulted UPS input and the MBS input...

Page 18: ...eaker 1 Breaker 2 Breaker 3 Adjacent State s Normal closed open closed Overlap Test UPS Test Battery Overlap closed closed closed Normal UPS Unloaded UPS Unloaded closed closed open Overlap Maintenanc...

Page 19: ...Verify load on bypass by observing front panel of UPS 3 Close Breaker 3 UPS Unloaded Maintenance 1 Turn Off UPS 2 Open Breaker 1 Maintenance UPS Unloaded 1 Close Breaker 1 2 Turn On UPS Maintenance L...

Page 20: ...minations usually are the sign of a loose connection but can also signal that a breaker is failing Loose connections should only be serviced after removal of power If the system is powered down consid...

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