BAST_
02.FM
3
Table of contents
1
Safety instructions
1.1
Symbols .......................................................................................................................... 4
1.2
Operating instructions.................................................................................................. 4
1.3
Use for intended purpose ............................................................................................ 5
1.4
Safety-conscious operation........................................................................................ 5
1.5
Organisational safety precautions............................................................................. 6
1.6
Eletrical equipment....................................................................................................... 6
1.7
Warranty......................................................................................................................... 6
1.8
Periodic tests................................................................................................................. 6
2
Getting to know the chain hoist
.................................................................................................................................................... 7
3
Installing
3.1
Installing stationary chain hoist ................................................................................. 8
3.2
Installing trolley............................................................................................................. 8
3.3
Installing trolley on chain hoist .................................................................................. 9
3.4
Connecting electric trolley ........................................................................................ 11
3.5
Runway endstop ......................................................................................................... 11
3.7
Fitting the chain box ................................................................................................... 11
3.8
Fitting the control pendant ........................................................................................ 12
3.9
Checking screw connections ................................................................................... 12
3.10 Mains connection ....................................................................................................... 12
3.11 Dismantling .................................................................................................................. 12
4
Commissioning
4.1
Checklist for commissioning ..................................................................................... 13
5
Operating
5.1
Duties of crane operator ........................................................................................... 14
5.2
Operating control pendant ........................................................................................ 15
5.3
Emergency stop .......................................................................................................... 15
6 Maintenance
6.1
Maintenance work ..................................................................................................... 16
6.2
Maintenance intervals ............................................................................................... 16
6.3
Hook .............................................................................................................................. 17
6.4
Load chain.................................................................................................................... 17
6.5
Checking function of slipping clutch ....................................................................... 18
6.6
Adjusting slipping clutch ........................................................................................... 18
6.7
Hoist motor brake ....................................................................................................... 20
6.8
Oil change .................................................................................................................... 20
6.9
Travel motor brake...................................................................................................... 21
6.10 Oil change .................................................................................................................... 21
6.11 General overhaul ........................................................................................................ 21
6.12 Trolley............................................................................................................................ 21
6.13 Operating hours counter (optional) ......................................................................... 21
7 Repairs
7.1
Chain drive ................................................................................................................... 22
8
Wearing parts
8.1
Hoist .............................................................................................................................. 24
8.2
Trolley............................................................................................................................ 24
9
Technical data
9.1
Classification in acc. with FEM ................................................................................ 25
9.2
Ambient conditions..................................................................................................... 25
9.3
Hoist motor data.......................................................................................................... 26
9.4
Travel motor data ........................................................................................................ 27
9.5
Specifications for mains connection....................................................................... 28
9.6
Lubricants..................................................................................................................... 30
9.7
Sound level................................................................................................................... 31
9.8
Chain certificate.......................................................................................................... 31
Subject to alterations
09.07
