Standard Horizon PC-35, Instruction Manual

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com Standard Horizon PC 35 Cutter Instruction Manual ...

Page 2: ...OPERATORS MANUAL Standard Horizon PC 45 Cutter Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PC45 OM ...

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Page 4: ...g from improper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All ri...

Page 5: ...nal injury may result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instructions in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against accidental or inad vertent operation when such operation could cause injury to personnel Do not attempt to...

Page 6: ...5 Consumables 6 2 Safety Function Check 2 1 Check on Table 8 2 2 Check on Power 8 2 3 Check on Safe Functions 9 2 3 1 Check on Front Cover 9 2 3 2 Check on Automatic Return of Knife 9 2 3 3 Check on One Cycle 9 2 3 4 Check on Unworkable Knife with One Hand 10 2 3 5 Check on Stop during Working 10 3 Operation Procedure 3 1 Operation Procedure 12 4 After Cutting 4 1 Original Condition 16 4 2 Power o...

Page 7: ...ually 21 6 Maintenance 6 1 Cutting Stick Replacement 24 6 2 Knife Replacement 26 6 2 1 Knife Removal 26 6 2 2 Knife Installation 29 6 3 Knife Height Adjustment 32 6 3 1 Cutting Depth Adjustment 32 6 4 Cutting Depth Balance Adjustment 33 6 5 Test Cutting 34 6 6 Lubrication Monthly 35 7 Installation 7 1 Installation 38 ...

Page 8: ...1 1 Before You Begin 1 1 Purpose of PC 45 2 1 2 Specifications 2 1 3 Machine Descriptions 3 1 4 Accessories 5 1 5 Consumables 6 ...

Page 9: ...mp Opening 70 mm 2 7 Maximum Cutting Depth 450 mm 17 7 Minimum Cutting Depth 20 mm 0 8 Cutting Speed 2 5 sec cut Power 120 V 60 Hz 13 A 220 V 50 60 Hz 4 0 A 240 V 50 Hz 2 3 A Power Consumption 1 1 kW Machine Dimensions L x W x H 790 x 805 x 1 170 mm 31 1 x 31 7 x 46 Height from the floor level to table top 880 mm 34 6 Machine Weight 158 kg 348 lb The machine design and specifications are subject t...

Page 10: ...riptions 1 3 1 Safety Functions 0 1 9 8 7 Key Switch Cut Button B Knife works when cut buttons A and B are pressed at the same time Knife stops immediately when either cut button A or B is released Cut Button A Back Gauge Cover Front Cover ...

Page 11: ...r presses sheets not to move during cutting Back Gauge Dial This dial is used to measure cutting width Knife Clamper Hand Wheel This wheel is used to raise lower clamper Back Gauge Handle This handle is used to move back gauge either forward or backward Back gauge is moved by 5 mm when this handle makes one turn Scales are used to adjust cutting position Scales are marked in 0 5 mm intervals When ...

Page 12: ...u Begin Spare Knife and Knife Case 1 pc Ground Wire 1 pc Allen Wrench 6 mm 1 pc Allen Wrench 4 mm 1 pc Box Wrench 1 pc Adjust Bar 1 pc Tool Box 1 pc Knife Holder 2 pcs Spanner 30 mm 1 pc 1 4 Accessories Handle 1 pc ...

Page 13: ...6 1 Before You Begin 1 5 Consumables Spare Knife C 45 Cutting Stick M007407 02 ...

Page 14: ...7 2 Safety Function Check 2 1 Check on Table 8 2 2 Check on Power 8 2 3 Check on Safe Functions 9 ...

Page 15: ...4 5 6 3 2 1 Table Table must be clean 1 Check that trimmings adhesive or grease is not on table NOTE Clean table referring to 4 3 Cleaning table if table is dirt Check that power turns on 1 Insert key into power switch and turn key clockwise to switch on power Power pilot lamp will illuminate Power Pilot Lamp ...

Page 16: ...topping and then stops at home position 2 3 3 Check on One Cycle Check that knife remains stationary if cut buttons are continued to press after knife returns to home position 1 Continue pressing to cut buttons about 5 seconds after knife returns to home posi tion Check that knife does not work again 2 3 1 Check on Front Cover Check that knife do not work while front cover is open 1 Lower clamper ...

Page 17: ... Working WARNING Do not raise clamper when knife is stopped during cutting Otherwise knife gets bare and as a result your fingers might be cut with knife Check that knife is stopped when you release your hand from even one cut button during lowering knife 1 Check that knife is stopped immediately when you release your hand from cut button A while knife is lowering after you press cut button A and ...

Page 18: ...11 3 Operation Procedure 3 1 Operation Procedure 12 ...

Page 19: ... to remain knife on half position for fear of cutting hands or fingers Make sure to return knife to home position CAUTION Cut only paper sheets Otherwise PC 45 may be broken 1 Turn on power with key switch 2 Turn clamper hand wheel counterclock wise to raise clamper 3 Adjust back gauge according to cutting with back gauge handle NOTE Move back gauge from rear side to front side Otherwise it errs i...

Page 20: ...ame time and knife lowers and cuts sheets You may release cut buttons when knife begins to rise because knife returns to home position automatically NOTE If you fail to press both cut buttons at the same time release your hands from buttons and try it again 2 seconds later If you release your hand s from cut button s while knife is lowering and cutting operation is stopped press cut button A and B...

Page 21: ...rned to home position after cutting 10 Release your hands from cut buttons 11 Turn off power with key switch 12 Open front cover and remove trimmings on table 13 Loosen clamper hand wheel by turning it counterclockwise 14 Take cut sheets out of table 15 Repeat procedure 1 to 14 Back gauge is not required to adjust in the case of the same cutting width ...

Page 22: ...15 4 After Cutting 4 1 Original Condition 16 4 2 Power off 16 4 3 Cleaning Table 17 ...

Page 23: ...turning clamper hand wheel clockwise 2 If knife remains on half way press cut button A and B separately with the interval of 0 5 seconds or more to return the knife to the home position 4 2 Power off POWER CUTTER B OFF ON Key Switch Power is turned off WARNING Only authorized operators should have access to key switch 1 Turn off power by turning key switch counterclockwise 2 Pull out key and keep ...

Page 24: ... Table POWER CUTTER B OFF ON Key Switch Clamper Table Clean table after operating PC 45 1 Make sure power is off 2 Lower clamper to the bottom by turning clamper hand wheel clockwise 3 Wipe trimmings off table with soft cloth Clamper Hand Wheel ...

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Page 26: ...19 5 Troubleshooting 5 1 Cut Sheets Are Not Square 20 5 2 Cut Surface Has Diagonal Lines 21 5 3 Sheets Are Not Cut Equally 21 ...

Page 27: ...screw Back gauge moves clockwise by loosen ing screw A and fastening screw B Length B is shortened by moving back gauge clockwise 4 Fasten back gauge fix screw after adjust ing of back gauge 5 Turn on power and check that edges are parallel by test cutting 6 Repeat procedure 1 to 4 until one edge parallels another edge B A Length A and B is different Back Gauge Fix Screws Fasten Screw B Adjust Scr...

Page 28: ...erring to 6 2 Knife Replacement Cutting Stick Knife Clamper Cause 1 Clamper presses sheets too strongly or knife moves forward slightly as knife moves down Remedy Weaken clamper pressure or replace knife with new one Cause 2 Weak clamper pressure sometimes causes bow shaped section Less than 20 angle of knife sometimes also causes knife to cut inward sheets Remedy Tighten clamper or replace knife ...

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Page 30: ...23 6 Maintenance 6 1 Cutting Stick Replacement 24 6 2 Knife Replacement 26 6 3 Knife Height Adjustment 32 6 4 Cutting Depth Balance Adjustment 33 6 5 Test Cutting 34 6 6 Lubrication Monthly 35 ...

Page 31: ... WARNING Do not touch knife Otherwise you may be injured NOTE If knife remains on half way press cut button A and B separately with the interval of 0 5 seconds or more to return the knife to the home position Tool 1 Straight Screwdriver 1 Turn off power by turning key switch counterclockwise 2 Turn clamper hand wheel counterclock wise to raise clamper fully 3 Insert Straight Screwdriver into the b...

Page 32: ...r Hand Wheel Clamper Two Lines on One Face 4 Replace face of cutting stick with new one NOTE One face of cutting stick provides two work ing line Replace face with another new face after both two lines on the same face are used 5 Turn clamper hand wheel clockwise to lower clamper to the bottom ...

Page 33: ...Do not touch knife Knife may cause serious injury Be careful of removed knife Do not put it on unstable place with knife bare Tools 1 Felt Pen 2 Box Wrench 3 Two Knife Holder 1 Turn off power with key switch 2 Turn clamper hand wheel to lower clamper to the bottom 3 Make sure knife is on home position 4 Open front cover 5 Mark knife position on clamper with felt pen NOTE This mark is used to adjus...

Page 34: ...ur knife securing bolts appear NOTE Do not lower knife too low Otherwise knife cannot be removed 9 Turn off power with key switch 10 Open front cover 11 Remove the center two of four knife secur ing bolts with box wrench 12 Fasten knife holders enough WARNING Fastening knife holder insufficiently may cause knife to fall and severe injury to operators as a result Do fasten knife holder completely a...

Page 35: ...bolts with box wrench turning knife holder clockwise not to fall knife 15 Slide knife to the left and remove it slowly WARNING Knife may cause serious injury if you touch it lightly Take care knife is not touched by other persons or falls 16 Put knife on safe place remove knife holder put knife in knife case and request to sharpen knife to your local dealer or knife resharping shop Knife Holder ...

Page 36: ...o not touch knife directly Knife may cause serious injury Be careful of removed knife Do not put it on unstable place with knife bare NOTE Sharpening Specifications Knife must be grounded to an angle of 20 Grind knife as little an necessary Sharpened knife must have at least 65 mm height Replace knife whose height is less than 65 mm with new one 1 Turn off power with key switch 2 Make sure all fou...

Page 37: ... mistake the right side of knife WARNING Fastening knife holder insufficiently may cause knife to fall and severe injury to operators as a result Do put screw section of knife holder com pletely as shown in the drawing below 4 Open front cover 5 Raise knife holders fitting knife securing groove and slide knife holders to the right 6 Fasten knife securing bolts with box wrench lifting knife with kn...

Page 38: ...tch Key Switch 8 Close front cover 9 Turn on power with key switch 10 Press cut button A and B separately with the interval of 0 5 seconds or more to return the knife to the home position WARNING Do not lower knife until knife adjust ment is finished Otherwise PC 45 may be broken 11 Turn off power with key switch ...

Page 39: ...ife adjust cover NOTE Turn lock nut clockwise to loose lock nut 4 Loosen two lock nuts of knife height adjust screws with spanner 5 Turn turnbuckle with adjust bar into adjust screws hole to fit knife with the mark with felt pen NOTE 1 6 turn of knife height adjust bolts raise lower knife about 0 6 mm Excessive cutting pressure does harm to PC 45 Maximum cutting depth is 0 5 mm 6 Fasten two locknu...

Page 40: ... sides WARNING Handle knife with utmost care Do not touch knife CAUTION After adjusting cutting depth balance knife height adjustment is required in some case 1 Open left adjustment section cover 2 Loosen lock bolt with allen wrench 3 Insert allen wrench into balance adjust shaft hole and adjust knife height NOTE The left side of knife rises lowers by turning balance adjust shaft 4 Fasten lock bol...

Page 41: ... ONE operator to oper ate PC 45 It is dangerous to remain knife on half position for fear of cutting hands or fingers Make sure to return knife to home position 1 Place sheets on both edge of table one by one 2 Turn power on with key switch Operate PC 45 referring to 3 1 Operation Procedure 3 If both sheets are left uncut partially adjust knife height again Page 32 4 If either paper is left uncut ...

Page 42: ... Press cut buttons A and B to lower knife Release cut buttons when clearance be tween knife and cutting stick is about 5 mm and knife will stop 4 Turn off with key switch 5 Open adjustment section covers right and left 6 Lubricate sliding faces between marks 7 Close tops of lubricate section 4 5 6 3 2 1 5mm Knife Adjustemt Section Covers Cut Button B Cut Button A Cutting Stick Lubricate Section Lu...

Page 43: ...ver and apply grease on driving and rotating section Arrow marks 9 Close knife adjust cover 10 Turn on power with key switch 11 Press cut button A and B separately with the interval of 0 5 seconds or more to return the knife to the home position Knife Adjust Cover ...

Page 44: ...37 7 Installation 7 1 Installation 38 ...

Page 45: ...stal for PC 45 2 Insert one end of the prop 3 pcs into the large holes at the right leg and fix the props with the spring washers and the hexagon head bolts with using of the supplied box wrench 3 Put the back panel on the props and secure them to the left leg 4 Place the both semi assembled legs on the flat floor and secure firmly the hexagon head bolts at the left leg 5 Fit a top lid on the top ...

Page 46: ... Ground Terminal Back Gauge Handle 7 Place PC 45 on the stand in correct direc tion NOTE Make sure PC 45 is not placed on hook 8 Install clamper hand wheel 9 Install back gauge handle 10 Connect ground wire Contact electrical appliance store 11 Plug power plug into outlet ...

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Page 49: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 PC45 OM Revision 8 ...