Standard Horizon PF-P320, Operator'S Manual

Page 1: ...OPERATORS MANUAL Standard Horizon PF P320 Paper Folder Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PF P320 OM ...

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Page 3: ...or misuse operation outside of the environmental specifications for the prod uct No Horizon dealer and distributor is authorized to make any modification expres sion or addition to the warranties written in contract Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are sub ject to change wit...

Page 4: ...tions are ignored personal injury will result Observe the provisions of the federal state or local regulations including OSHA Horizon International Inc cannot anticipate every possible situation that might in volve a potential hazard The instruction in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against ac...

Page 5: ...Pressure and Tray Pressure Adjustment 19 2 5 How To Set Preset Counter 20 2 6 How to Fold Cross Fold and 12 page Letter Fold 21 2 7 When Folding Is Not Even or Square 25 2 7 1 Adjustment for uneven folding 25 2 7 2 Adjustment for not square folding 26 3 Troubleshooting This section shows quick reference to troubles which can resolved or prevented by operator 3 1 Trouble Message Is Indicated on LCD...

Page 6: ...IV ...

Page 7: ...1 Before You Begin 1 1 Before You Begin This section explains machine parts and thier functions 1 1 Specifications 2 1 2 Machine Parts Descriptions 3 1 3 Precaution When Sheets Are Piled 5 ...

Page 8: ...gsm Operation speed 200 sheets min A4 single fold Maximum Pile Height 30 mm 1 2 Power supply 100 V 50 60 Hz 115 V 60 Hz 230 V 50 Hz Power Consumption 100 115 V 60 Hz 150 W 100 V 50 Hz 80 W 230 V 50 Hz 90 W Machine size W x D x H 956 x 493 x 582 mm Operating 677 x 493 x 357 mm Not operating Weight 36 kg 79 4 lb 1 1 Specifications The machine design and specifications are sbject to change without an...

Page 9: ...ide the piled sheet so that sheets are fed straightly Power Switch Used to turn on or off I 0 main power Square Adjust Knob Used to adjust square of fold ing sheet Function Switch Cover Switches which will be used for irregular size folding or memoriz ing stopper position are housed in this position Feed Tray Stocks are piled on this tray Feed Tray Lever Used to lower lever for piling and to raise...

Page 10: ...n lamp of selected sheet size with the Sheet Size Select Button Fold Pattern Lamp This indicates selected fold pattern Folding Pattern Select Button Used to select fold pattern Test Button Used to feed one sheet for testing Start and Stop Button Used to start and stop of folding Speed Select Button and Speed Indication Lamp When the indication lamp is ON folding speed is down and the noise level w...

Page 11: ...2 Straighten up the curled sheet or folded sheet 3 Jog well the sheet before piling on the feed tray Otherwise jamming or miss feed or fold on edge of sheet will occur 4 Make sure that the printed ink is dry enough Otherwise double sheet feed will occur The wet ink will not only be stain the printed sheet but also make lower the precision of folding of this machine ...

Page 12: ...1 Before You Begin 6 ...

Page 13: ... and operation procedure 2 1 Operation Procedure 10 2 2 Irregular Size Sheet Folding 14 2 3 Input Call Memory 18 2 4 Pad Pressure and Tray Pressure Adjustment 19 2 5 How To Set Preset Counter 20 2 6 How to Fold Cross Fold and 12 page Letter Fold 21 2 7 When Folding Is Not Even or Square 25 ...

Page 14: ...ration Procedure 8 OPEN 1 Plug power cord to out let 2 Open delivery tray and feed tray 3 Turn on power switch 4 Lower feed tray lever Feed Tray Lever 2 1 Operation Procedure Delivery Tray Feed Tray ON DOWN ...

Page 15: ...d sheets Place support rollers at 10 mm inside of sheet edge 7 Select sheet size with sheet size select button NOTE When irregular size sheets are folded refer to 2 2 Irregular Size Sheet Folding page 15 8 Select folding pattern with folding pattern select button Feed Guide Support Roller 2 1 Operation Procedure Feed Tray A3 B4 A4 B5 Sheet Size Folding Pattern Select A B C A B C A B C A B C A B C ...

Page 16: ...ray pressure adjust knob and pad pressure adjust knob Refer to 2 4 Pad Pressure and Tray Pressure Adjustment page 19 12 Check folded sheet NOTE If folding is not even or not square perform buckle stopper micro adjustment Refer to reference guide on top of buckle also refer to 2 7 When Folding is Not Even or Square page 25 depress test button again 2 1 Operation Procedure LED Stopper Micro Adjust K...

Page 17: ... number of folding is input in preset counter folding will stop auto matically as soon as counter reaches preset number Refer to 2 5 How To Set Preset Counter page 20 15 When your folding job is finished turn off power switch 16 Pull out power cord after turn off power Close the delivery tray and the feed tray 2 1 Operation Procedure OFF DOWN Start Stop or Start Stop ...

Page 18: ...side 2 2 Irregular Size Sheet Folding NOTE Folding size can be memorized 1 Fold sheet with your hands in your required form 2 Measure size of holding edge to input size for Stopper 1 and Stopper 2 with a scale In this process different edge must be measured according to folding pattern How to measure size of folding edge and how to pile sheets ...

Page 19: ...2 Operation Procedure 13 Short Fold Letter Fold Accordion Fold Gate Fold 2 2 Irregular Size Sheet Folding 1 Size for Stopper 1 2 Size for Stopper 2 printed face side ...

Page 20: ...put figure is out of the range the message 000 0 Set Stopper 1 will be indicated on LCD If it takes two seconds or more to input size the message 000 0 Set Stopper 1 will be indicated on LCD again Input folding size with number entry key once again Function Switch Cover 2 2 Irregular Size Sheet Folding STOPPER POSITION STOPPER 1 HOW TO MEMORIZE 1 Select folding patterns 2 Press MODE button to show...

Page 21: ... indicated on LCD Then if mode select button is depressed the message Memory 2 Press Memory is indicated on LCD and this button is depressed twice 0 0 counter is indicated on LCD NOTE When Stopper size is set with number entry key lamp at delivery section doesn t turn on When smaller sheet is used set to right side and when lager sheet is used set to left side If you want to input folding size to ...

Page 22: ...d previ ous memory is erased and the new memory is stored After inputting folding size 0 0 is indicated automatically on LCD Memory will hold after power is OFF 2 3 2 How to call memorized folding size Depress memory button and memorized folding size is shown in LCD Depress memory button once to call Memory 1 Depress memory button twice to call Memory 2 When irregular sized sheet which is memory i...

Page 23: ...iss Feed Occurs Cross Folding Pad Pressure Knob Tray Pressure Knob Medium Weak Normal or Weak Strong Strong Pad Pressure adjusting Knob position Tray Pressure Knob Position 2 4 Pad Pressure and Tray Pressure Adjustment Pad pressure and tray pressure are adjusted with each Knob Strong Normal Weak PULL Tray Pressure Weak Strong PULL Medium ...

Page 24: ...le to set required number of sheet to be folded ten number entry key NOTE Maximum number can be set is 9999 When you input wrong numbers depress clear button and input again When folding started counter is added according to folding and when folding reaches to preset number folding will stop automatically ...

Page 25: ...half When folded sheet is opened each creases of this signature become criss cross pattern Meaning of sheet 12 page letter fold Sheet is folded into half and then this single folded sheet is folded in letter size In this section procedure of folding is explained with A3 11 x 17 size sheet without using cross folding guide Op tion 1 Fold A3 size sheet into half Please refer to 3 1 Operation Proce d...

Page 26: ... once it is not possible to fold com pletely 5 Set feed guides so that they will slightly touch sheets 5 1If width of folded sheets is narrower than 185 mm Set feed guide at opera tion side to fully non operation side The other feed guide must be set accord ing to width of folded sheets 5 2If width of folded sheets is wider than 185 mm set feed guide at non operation side The other feed guide must...

Page 27: ... Stop Button When folded sheet is fed hold folded edge slightly with your fingers NOTE Cross fold guide is prepared as an option parts for quantity folding job 9 When you finish folding job turn off power pull out power cord and close delivery tray and feed tray 3 6 How to Fold Cross Fold and 12 page Letter Fold Start Stop A3 B4 A4 B5 Sheet Size Select 1 2 3 4 5 6 7 8 9 0 C 1 2 3 4 5 6 7 8 9 0 C S...

Page 28: ... Fold Cross Fold and 12 page Letter Fold How to set Cross Folding Guide Option Cross folding guide option is used to hold folding edge when second folding is performed Set cross folding guide along feed guide on feed tray Cross Folding Guide Cross Folding Guide ...

Page 29: ...ong L is short S Stopper 2 Micro Adjust Knob Appearance of delivered sheet Accordion Fold Appearance of delivered sheet Stopper 2 Stopper 1 2 7 When Folding Is Not Even or Square 2 7 1 Adjustment for uneven folding In case that one side of fold sheet is long or short adjust folding with stopper micro adjust knob on top of buckle NOTE Following chart shows style of delivered sheet Turn stopper micr...

Page 30: ...Folding Is Not Even or Square 2 7 2 Adjustment for not square folding Square Adjust Knob Square Adjust Knob Appearance of delivered sheet Appearance of delivered sheet When not square folding occurs adjust square with square adjust knob ...

Page 31: ...ubleshooting 25 3 Troubleshooting This section shows quick reference to troubles which can resolved or prevented by operator 3 1 Trouble Message Is Indicated on LCD 28 3 2 Before Calling Your Local Dealer 30 ...

Page 32: ...0 mm Then push breaker button When power is turned on depress and hold clear button In case Stopper will be locked as soon as power is on call your local dealer NOTE If above is performed memorized folding size in Memory 1 and Memory 2 will be erased 3 1 Trouble Message Is Indicated on LCD In case of miss operation or improper process of function trouble message is indicated on LCD Follow counterm...

Page 33: ...ATION 6 0 0 Feed Error CAUSE This message is indicated when sheet is not fed COUNTERMEASURE Pile sheets on feed tray NOTE This message will be reset with depressing Start Stop Button COUNTERMEASURE Raise feed tray and depress start stop button COUNTERMEASURE Close buckle and set buckle lever in position Refer to 4 3 How to Remove Jammed Sheets in page 37 COUNTERMEASURE Remove jammed sheet from buc...

Page 34: ...ove waved sheets 4 Straighten up curled sheets 5 Adjust feed guide so that sheet are fed straightly 6 Clean folding rollers with roller cleaning liquid Refer to 4 2 How to Replace Folding Roller in page 35 to 36 7 Replace feed roller and or double sheet stop pad It is recommended to replace pad and double sheet stop pad after 150 000 to 300 000 folding Refer to 4 1 How to Replace Double Sheet Stop...

Page 35: ... buckle COUNTERMEASURE 1 Fun well sheets once again 2 Set pressure at normal position Refer to 2 4 Pad Pressure and Tray Pressure Adjustment in page 19 3 Set pressure at normal position Refer to 2 4 Pad Pressure and Tray Pressure Adjustment in page 19 COUNTERMEASURE 1 Clean stained parts with alcohol or roller cleaning liquid soaked cloth COUNTERMEASURE 1 Replace feed roller and or double feed sto...

Page 36: ... with speed select button 2 Replace folding rollers to new one Refer to 4 2 How to Replace Folding Roller in page 35 to 36 3 Dry sheets before fold 4 Clean folding rollers with roller cleaning liquid or replace it to new one COUNTERMEASURE Turn off power switch then turn on it again with depressing clear button NOTE If above is performed memorized folding size in Memory 1 and Memory 2 will be eras...

Page 37: ...nce for PF P310 4 1 How to Replace Feed Roller and Double Feed Stop Pad 32 4 2 How to Replace Folding Roller 33 4 3 How to Remove Jammed Sheets 35 4 4 How to Clean Count Sensor 36 4 5 Maintenance Kit Option 37 4 6 Cross Folding Guide Option 37 4 7 Accessories 37 ...

Page 38: ...rning on power with 2 in number entry key being depressed at same time WARNING Turn off power before replacing feed roller and or double feed stop pad Feed Roller Replacement 1 Push feed roller shaft to arrow 1 then pull shaft to arrow 2 2 Remove support roller and then replace feed roller to new one Double Feed Stop Pad Replacement 1 Remove feed roller shaft 2 Pull up double feed stop pad And rep...

Page 39: ...er folding rollers are replaced 1 Push delivery roller shaft to arrow 1 then pull delivery roller to arrow 2 2 Pull down buckle hook 3 Remove two rubber folding rollers under buckle 4 Clean folding rollers with roller clean ing liquid or alcohol soaked cloth or replace them to new one if necessary Folding Roller 4 2 How to Replace Folding Roller Buckle Hook Delivery Roller ...

Page 40: ...lding plate which is showed with yellow arrow mark 2 Close buckle hook 3 Check whether rubber rollers rotate freely by hand If not pull down buckle hook and make sure that rollers are properly positioned And then close buckle hook 4 2 How to Replace Folding Roller Roller Holding Plate Folding Rollers Buckle Hook Yellow Allow Mark ...

Page 41: ...2 2 Pull down buckle hook 3 Lay down buckle to arrow direction NOTE Lay down buckle carefully with both hand as Buckle is quite heavy 4 Remove jammed sheet in buckle After removed jammed sheet revert buckle buckle hook and delivery roller in operating condition 4 3 How to Remove Jammed Sheets 1 2 Buckle Hook Delivery Roller Jammed Sheet Buckle ...

Page 42: ...d sheet 1 Push delivery roller shaft to arrow 1 then pull delivery roller to arrow 2 2 Pull down buckle hook 3 Lay down buckle to arrow direction NOTE Lay down buckle carefully with both hand as Buckle is quite heavy 4 Clean the counter sensor with brush softly NOTE Clean the reciever of the sensor also After cleaning the counter sensor revert buckle buckle hook and delivery roller in operating co...

Page 43: ... 5 Maintenance Kit Option 4 6 Cross Folding Guide Option 1 Cross Folding Guide for right side 2 Cross Folding Guide for left side M850054 00 1 2 1 2 3 4 4 7 Accessories 2 1 3 T O T A L B I N D I N G S Y S T E M T O T A L B I N D I N G S Y S T E M T O T A L B I N D I N G S Y S T E M O P E R A T I N M A N U A L 1 Operation Manual 1 book 2 Delivery Roller M001966 01 1 piece 3 Brush 4000972 00 1 piece...

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Page 46: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 PF P320 OM Revised 11 2002 ...