Standart ECO SNM 100-160, Instruction For Operation And Maintenance

Page 1: ...ECO SNM Instruction for Operation and Maintenance Single Stage Norm Centrifugal Pumps ...

Page 2: ...ns for Installation Operation and Maintenance Standart Pompa ve Makina San Tic A Ş All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be changed without any prior notice ...

Page 3: ...Commission s Regulation 2 5 Pump Nameplate 2 6 Technical Information 3 UNPACKING HANDLING and STORAGE 3 1 Unpacking 3 2 Handling 3 2 1 General warnings 3 2 2 Lifting operation 3 3 Storage 4 INSTALLATION ON SITE 4 1 Bare Shaft Pump 4 2 Preparation for Installation 4 3 Installation Site 4 4 Installation Of The Piping System 4 4 1 General Warning 4 4 2 Suction pipe 4 4 3 Delivery pipe 4 4 4 Auxillary...

Page 4: ... Pump 5 3 Shut Down The Pump 5 4 Checks to be Made While The Pump is Running 6 DISASSEMBLY AND REASSEMBLY 6 1 Disassemblying the Pump 6 2 Tightening Torques 6 3 Assembling the Pump 6 3 1 Getting Prepared for Mounting 6 3 2 Mounting 6 4 Shaft Seal 6 4 1 Pump with mechanical seal 7 SPARE PART 8 FAULTS CAUSES AND REMEDIES 9 EXPECTED NOISE VALUES 10 PUMP DIMENSION GROUPS 11 SECTIONAL DRAWINGS ...

Page 5: ...ghly The pump should never be operated beyond the operating conditions set forth in the purchase order The reason is that the operating conditions set forth in the purchase order have been taken into consideration in the selection of the pump material and trial of the pump If the pump is required to be operated apart from the conditions set forth in the purchase order please contact with STANDART ...

Page 6: ...y shields previously removed Never operate the pump in reverse direction Never insert pour hands and fingers into any hole or openings of the pump Do not trace on the pump and or pipes connected to the pump 1 3 1 CE signs and approvals It is a legal requirement that machinery and equipment put into service within certain regions of the world shall conform with the applicable CE Marking Directives ...

Page 7: ... pump casing is heated externally the technical personnel should keep the temperatures under control according to the temperature classes Temperature classes given in the Table 1 and the highest permissible temperature for the pump during operation are shown in the following table II 2 G D c T4 1 2 3 4 5 6 7 1 CE logo 2 Ex logo 3 Group 4 Category 5 Explosive Atmosphere Gas G and or Dust D 6 Protec...

Page 8: ...quid completely as long as the pump operates If you are not sure that the sealing area is filled with liquid then the buffer liquid may be applied Pump and or pump set should always be earthed 1 3 7 Personnel qualification and training All personnel involved in the operation installation inspection and maintenance of the unit must be qualified to carry out the work involved If the personnel in que...

Page 9: ...or most efficient water pumps is MEI 0 7 Year of production Please see the pump label Manufacturer s name or trademark Standart Pompa ve Makina San Tic A Ş Place of production Turkey Product s type and size indicator Please see the pump label and data sheets Pump performance curves including efficiency characteristics see documented characteristic curve The efficiency of a pump with a trimmed impe...

Page 10: ...urrence of any accidents Wear gloves steel tooled shoes and helmet during handling You may use forklift crane or hoisting ropes to lower wooden crates packages pallets or boxes depending on volume weight and construction of them 2 5 Pump Name Plate TP Y Q m h P kW D mm n ηopt rpm MEI 0 40 H m No 1 2 4 6 8 3 5 7 10 9 11 İDOS 2 Cad No 9 Ümraniye İstanbul Türkiye 34776 90 216 466 89 00 2 6 Technical ...

Page 11: ...wn in the Figure 1a or Figure 1b in order to avoid from any deformation When the group is hoisted as a whole never use the suspension hook of the electric motor 3 3 Storage If the pump will not be installed in place immediately it should be stored at a clean and dry place free of any frost hazard without excessive change in the ambient temperature If the electric motor bearings are of grease appli...

Page 12: ...e sufficient space around the pump being installed to allow easy access for maintenance of the pump as well as sufficient space above the pump to hoist it when required Suction pipe of the pump should be short as far as possible The piping system should be supported at points near to the pump For this purpose after completion of the installation of the piping system loosen the bolts of the suction...

Page 13: ...vated suction supply the suction pump should be slightly declined towards the pump and if the pump is supplied from a reservoir lower than it system with suction depth than the suction pipe should be gradually inclined slightly towards the pump Figure 2a and 2b In order to keep the loss from friction sharp elbows should not be used and abrupt change of direction and section should be avoided and s...

Page 14: ...ction Lift Eccentric Rudecer Compansator Eccentric Rudecer Flow Control Valve Non Return Valve Foot Valve full passage Strainer Figure 2a Suction Flooded Isolation Valve Compansator Non Return Valve Flow Control Valve ...

Page 15: ...uctuation For safety purposes isolating and vent valves should be fitted before the gauges Figure 3 Every pump is fitted with connections on the pump casing to drain the pump Figure 4 If required the pump drain can be piped to a suitable reservoir The pump draining piping must be fitted with an isolating valve and both must be suitable for the maximum operating pressure of the pump Cooling sealing...

Page 16: ...Safety instructions Disconnect all power supplies prior to doing any work The supply cable must be laid in such a way that it never touches the pipework pump and motor casing Check voltage phase and frequency on motor nameplate with the mains The electric motor must be protected against overloading by means of circuit breakers and or fuses Circuit breakers and fuses must be selected in accordance ...

Page 17: ...induction motors with Y connection it must be ensurred that the change over points between star and delta follow on from one another very quickly Longer change over times may result in pump damage Table 3 13 4 7 Final Controls The pump rotor should be rotated several times manually to make sure it rotates easily All security guards should be put in place And the pump group should be operated and y...

Page 18: ...ck if the shut off valve in the suction line is open and the shut off valve in discharge line is closed Switch on the circuit breaker and run the motor Wait until the motor reaches the full speed on star delta running motors wait until it switches on delta Open the discharge valve slowly while watching the ampermeter on the control panel if the discharge line is empty do not turn on the valve full...

Page 19: ...e of the mechanical seal highly depends on the purity of the liquid Occasionally check the motor current Stop motor if the amperage is higher than usual there may be jamming or friction in the pump Make the necessary mechanical and electrical checks Stand By pumps should be run for a short time at least once a week to ensure they are in constant readiness for operation Check the integrity of auxil...

Page 20: ...ectric motor 600 Remove the motor pedestal 005 from electric motor The following tightening torques must be taken into consideration when tightening the bolts and nuts during installation 6 2 Tightening Torques Table 4 ATTENTION The sharp areas on the impeller edges can injure Use protective gloves ATTENTION The O rings used after dismantling the pump must always be replaced ATTENTION Be careful w...

Page 21: ...n the set screw 380 completely If rigid coupling is used put the rigid coupling 085 on the electric motor 600 shaft In sequence put allien screw and washer 340 shaft 060 with screws 320 Put the thrower 088 on the shaft Assemble the motor pedestal 005 on the electric motor 600 Put the mechanical seal cover 043 on the motor pedestal 005 According to pump group arrange S value see table 5 tighten the...

Page 22: ... seal When operating properly the mechanical seal has no visible leakage Usually mechanical seals do not require maintenance until leakage is visible but its tightness is to be checked regularly Follow the instructions of mechanical seal manufacturers for the pumps having mechanical seal and NEVER RUN IT DRY The mechanical seal diameter and soft packing cross section of ECO SNM type pumps are give...

Page 23: ...mber Capacity and Head 120 m h 57 m If you prefer to have spare parts in your stock we recommed you to have the following quantities for two years operation depending on the number of same of pumps Table 6 Part Number Part Name Number of Pumps in the Systems 2 3 4 5 6 7 8 9 10 Table 6 020 021 050 060 070 405 420 1 1 1 1 1 4 2 1 1 1 1 6 2 2 2 2 1 8 3 2 2 2 2 8 4 3 2 2 2 10 5 4 3 3 3 12 50 30 30 30 ...

Page 24: ...ad of the plant is less than the specified one Machine the impeller diameter in accordance with the manufacturer s recommendation Check whether the engine s direction of rotation complies with the direction of rotation indicated on the pump casing or name plate 6 7 8 9 10 POSSIBLE CAUSES May be air in the pump and or suction line Air intake from the seal suction pipe or connections Pump intakes li...

Page 25: ...ainer partly clogged Impeller partly clogged Worn or broken impeller Mechanical friction on the pump Flow rate is less than the required minimum flow rate Bent shaft Instable rotating parts Pump operates beyond the area of operation Density or viscosity of the delivered liquid is more than the specified value Enging fault Check mains voltage and frequency or whether there is phase faults in the en...

Page 26: ...0 65 200 32 250 40 250 50 250 40 315 100 160 80 200 100 200 125 200 150 200 65 250 80 250 100 250 125 250 150 250 50 315 65 315 80 315 100 315 65 400 125 315 150 315 80 400 100 400 125 400 150 400 Type ECO SNM Dimension Group Mechanical Seal Diameter ø ø 30 Design Form A F1 F1 F1 F2 F2 F2 B C ø 40 ø 50 Table 10 ...

Page 27: ...23 11 SECTIONAL DRAWINGS Form F1 Slide fit shaft application 088 001 230 065 050 420 049 405 043 230 210 060 380 005 301 550 600 ...

Page 28: ...24 301 088 001 230 065 050 420 049 405 043 230 060 005 301 550 600 210 380 Form F2 Slide fit shaft application ...

Page 29: ...25 600 085 340 060 320 Rigid Coupling Application For motor shaft diameters of Ø60 mm or bigger ...

Page 30: ...tal Wear Ring casing Wear Ring seal cover Mechanical Seal Cover Mechanical Seal Spacer Sleeve Impeller Shaft Impeller Nut and Washer Rigid Coupling Thrower Impeller Key Screw Stud Washer and Nut Screw Allien Screw and Washer Set Screw Mechanical Seal O ring Guard Electric Motor Part List Flushing 021 020 Optional ...

Page 31: ...inery Directive 2006 42 EC Low Voltage Directive 2014 35 EC Regulations Applied acc to HARMONIZE STANDARDS EN ISO 809 1998 A1 2009 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 MANUFACTURER DECLARATION OF CONFORMITY Products Pumps of type ECO SNM bareshaft Standart Pompa ve Makina San Tic A Ş Dudullu Organize San Bölgesi 2 Cad No 9 34776 Ümraniye İSTANBUL t 90 216 466 89 00 f 90 216 415 88 60 www stan...

Page 32: ...ompany Service All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be changed without any prior notice www standartpompa com info standartpompa com tr ...