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ATTENTION

ATTENTION

ATTENTION

B3-  Storage

  

If the pump is not to be installed and operated soon after arrival, store the pump in a clean, dry and frost-

free place with moderate changes in ambient temperature.

  

If the pump has regreaseable bearings, pump extra grease on bearings to prevent moisture from entering

around the shaft.

  

To prevent the pump from moisture, dust, dirt and foreign materials suitable steps should be taken.

  

The pump shaft should be revolved periodically (e.g. once a week) to prevent pitting of the bearing surfaces

and the pump from seizing up.

C-  INSTALLATION ON SITE

              Installation has to be carried out in accordance with EN 60204-1.

The pump should only be installed, levelled up and aligned by skilled personnel. Incorrect installation or
defective foundation could result in troubles. This would not be covered by the warranty.

C1-  Bare Shaft Pump

  

If the pump has been supplied without electric motor and coupling it is necessary to select a proper motor

and coupling before proceeding to the installation of the unit.

  

The following considerations must be taken into account for selection of motor:

       

Maximum power absorbed by the pump over the total operating range,

       

Pump operating speed,

       

Available power (frequency, voltage, etc.)

       

Motor type (TEFC, exproof, etc.)

       

Motor mounting position (foot mounted,  nge mounted, horizontal, vertical, etc.)

  

When selecting coupling nominal motor power and operating speed must be taken into account.

C2-  Preparation For Installation

Before installing the pump

  

Clean the discharge anges thoroughly.

  

Remove the protective coating from the pump shaft.

  

If the pump has been in temporary storage remove all the grease from the bearings with grease lubricated

or remove the oil from the bearing house if the pump is oil-lubricated, then clean the bearings with a suitable
cleaning

and relubricate (

NOTE: This is not necessary for the pumps with life time grease lubricated

bearings).

C3-  Installation Site

                            

The pump must be installed in a frost and dust-free, well-ventilated and non-explosive

environment.

  

The pump should be installed such that there is space for access, ventilation, maintenance and there is

t space above the pump for it to be lifted.

C3.1-  Foundation

                            

The greatest care must be taken in preparing the foundation and mounting the pump set.

Incorrect installation will result in premature wear of pump components and break down of the pump.

  

The foundation should be heavy enough to reduce vibrations and rigid enough to avoid any twisting or

misalignment.  Make sure the concrete foundation has set 

and solid before mounting the pumpset. The

surface of the foundation should be truly horizontal and pe

Summary of Contents for PC-V Series

Page 1: ...PC V CENTRIFUGAL SUMP PUMPS INSTRUCTION for INSTALLATION OPERATION MAINTENANCE E...

Page 2: ...tallation Operation and Maintenance Standart Pompa ve Makina San Tic A All rights reserved Can not be copied or reproduced for any purpose without permission Subject in the manual can be changed witho...

Page 3: ...ss suitable precautions are taken The user is responsible for the verification of the ambient conditions where the pump will be stored or installed STANDART POMPAdoes not guarantee repairs or alterati...

Page 4: ...PC V 5 1 3 0 5 1 Pump type Discharge nozzle DN in mm Nominal impeller diameter Pompa ve Makina San Tic A R TP Y Q m h P kW D mm n rpm H m No DOS 2 Cad No 9 Y Dudullu mraniye iSTANBUL T RK YE 90 216 46...

Page 5: ...ansport works Wooden cases crates pallets or boxes may be unloaded with fork lift trucks or using hoisting slings depending on their size weight and construction B2 2 Lifting Prior to lifting and movi...

Page 6: ...frequency voltage etc Motor type TEFC exproof etc Motor mounting position foot mounted nge mounted horizontal vertical etc When selecting coupling nominal motor power and operating speed must be taken...

Page 7: ...mp Prevent impurities such as welding beads scale sand and tow might be left in pipes while production of the piping system harms the pump Seal the pump nozzles by means of blind gasket to stop impuri...

Page 8: ...id in such a way that it never touches the pipework pump and motor casing Check voltage phase and frequency on motor nameplate with the mains The electric motor mus t be protected against overloading...

Page 9: ...e in discharge line Switch on the circuit breaker and run the motor Wait until the motor reaches the full speed on star delta running motors wait until it switches on delta Open the discharge valve sl...

Page 10: ...to 50 C But must never rise above 80 C The valves in the auxiliary lines must remain open while the pump is running The oupling elements should be regularly checked and replaced as soon as they are s...

Page 11: ...an all the parts replace damaged or worn out ones Coat the seats and screw connections with graphite silicon or similar slippery substance before assembly If you can not find any of the above you may...

Page 12: ...6 7 8 9 10 H FAULTS CAUSES AND REMEDIES G SPARE PARTS Pump Type and Size Motor power and Speed Prod Year and Serial Number Capacity and Head ATTENTION FAULTS POSSIBLE CAUSES PC V PC V 150 315 15 kW 1...

Page 13: ...open If necessary increase suction head on pump by lowering the pump The actual total head is higher than that originally specified Check the geodetic total head and friction losses in the discharge...

Page 14: ...5 9 10 25 49 85 135 210 300 425 580 730 1100 1450 1970 2530 4 4 8 7 15 36 72 125 200 310 430 610 820 1050 1550 2100 2770 3560 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 Power of Motor...

Page 15: ...tecting Sleeve Bottom Bearing Cover Shaft Protecting Sleeve Sleeve Bearing bottom Sleeve Bearing intermediate Impeller Intermediate Bearing Housing Shaft Impeller Nut Flexible Coupling Coupling Column...

Page 16: ...RMITY Products PC V Manufacturer Standart Pompa ve Makina San Tic A Machinery Directive 2006 42 EC and Low Voltage Directive 2006 95 EC 5 MANUFACTURER DECLARATION OF CONFORMITY Products PC V Machinery...

Page 17: ...ed because of printing errors Service and Spare Parts Factory Center Organize Sanayi B lgesi 2 Cad No 9 34775 stanbul T RK YE Pbx 90 216 466 89 00 Fax 90 216 466 89 13 Organize Sanayi B lgesi 2 Cad No...

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