Stanley 513108, Safety, Operation & Maintenance Manual

Page 1: ...Safety Operation Maintenance Manual Saber Series Bucket Linkage Shears BLS Part Number 513108...

Page 2: ...o know the correct operating procedures of the attachment and all safety precautions to prevent the possibility of property damage and personal injury The LaBounty attachment has been designed and man...

Page 3: ...ent 4 5 Feathering the Controls 4 5 SECTION 5 MAINTENANCE Maintenance Safety Procedures 5 2 General Rules for Maintenance 5 2 Periodic Service Schedule 5 3 8 Hour Service Required 5 3 40 Hour Service...

Page 4: ...GeneralTroubleshooting Checklist 6 2 Cutting PerformanceTroubleshooting Guide 6 3 SECTION 7 MAIN PIVOT INSTALLATION Safety Points 7 2 Isometric Drawing of BLS Assembly 7 3 Lower Jaw Preparation 7 4 U...

Page 5: ...Introduction to Safety Section 1 Page 1 BUCKET LINKAGE SHEARS SECTION 1 INTRODUCTIONTO SAFETY Introduction 1 2 Understand Signal Words 1 2 Safety Summary 1 3 Attachment Decals 1 5...

Page 6: ...and be sure that you understand all controls and operating instructions before attempting to operate this equipment Failure to follow the safety precautions can result in personal injury death or prop...

Page 7: ...y when struck with force to drive them in or out Keep people clear when removing or installing pins IF THE ATTACHMENT IS NOT FUNCTIONING PROPERLY YOU MUST SHUT THE MACHINE DOWN AND FOLLOW PROPER LOCKO...

Page 8: ...skin causing serious injury Relieve pressure before unhooking hydraulic or other lines Tighten all connections before applying pressure Keep hands and body away from pinholes and nozzles which eject...

Page 9: ...Safety Section 1 Page 5 BUCKET LINKAGE SHEARS STANLEY LABOUNTY BRAND DECALS REPLACEMENT DECALSAVAILABLE UPON REQUEST FIGURE 1 1 SAFETY FIRST DECAL PART NUMBER 503590 INCLUDEDWITH MANUALS FIGURE 1 2 AT...

Page 10: ...o Harbors MN 55616 tel 1 800 522 5059 fax 218 834 3879 www stanleyhydraulic com Made in the U S A with Global Materials Attachment Model Serial Number Year of Manufacture Weight ATTACHMENT DECALS cont...

Page 11: ...Section 2 Page 1 Model Description 2 2 Features 2 2 Attachment Terms 2 3 Main Pivot Components 2 4 Lower Jaw Components 2 5 Upper Jaw Components 2 5 Mounting Kit Components 2 6 BLS Glossary 2 7 Label...

Page 12: ...base machines from 40 000 to 100 000 pounds 18 000 to 45 000 kg The BLS series is designed to be used as a simple shear to process lighter gauge scrap than a comparable MSD series shear It is ideal fo...

Page 13: ...TTACHMENT TERMS LOWER SHEAR CUTTING BLADES CROSS BLADE MAIN PIVOT STICK CONNECTION POSITIONARM MOUNTING PAD EXCAVATOR STICK EXCAVATOR BUCKET CYLINDER EXCAVATOR GUIDE LINK EXCAVATOR POWER LINK LINKAGE...

Page 14: ...PIVOT SHIMS DOWEL DOWEL LH MAIN BEARING LH MAIN PIVOT ENDCAP MAIN PIVOT SHIMS MAIN PIVOT SHIMS INNERTHRUSTWASHER RH MAIN BEARING ENDCAP BOLTS ANDWASHERS UPPER JAW COMPONENTS SABERTIP BLADE DOWEL BLAD...

Page 15: ...ER CUTTING BLADE ADJUSTMENT PLATES LOWER CUTTING BLADES BLADE BOLTS ANDWASHERS GUIDE BLADE SHIMS GUIDE BLADE CROSS BLADE DOWELS CROSS BLADE MOUNTING COMPONENTS MOUNTING PAD LOWER POSITION ARM PIN RETA...

Page 16: ...CK CONNECTION PIN STICK CONNECTION SPACERS LINKAGE CONNECTION PIN LINKAGE CONNECTION SLEEVE LINKAGE CONNECTION SPACERS IDENTIFIESOPTIONAL EQUIPMENT ACTUAL COMPONENTS MAYVARY BY EXCAVATOR MODEL LINKAGE...

Page 17: ...s a vital component to the adjustment of the main pivot group and must not be removed without rst consulting the LaBounty Customer Service Department Front Wear A replaceable wear plate that is locate...

Page 18: ...caps Main Shaft The shaft on which the upper shear pivots causing the shearing action of the attachment Nose Plate Plate located at the front of the lower shear jaw that ties the two halves of the lo...

Page 19: ...able upon request ITEM PART NUMBER DESCRIPTION 1 503706 Danger 75 Decal one on each side of stick 2 BY MODEL Model Decal one of each side of stick 3 510894 Stanley LaBounty 6 Decal one on each side of...

Page 20: ...BUCKET LINKAGE SHEARS Page 10 Section 2 About the Attachment...

Page 21: ...BUCKET LINKAGE SHEARS Installation Section 3 Page 1 BLS Shear Installation 2 2 BLS Shear Removal 2 4 BLS Storage 2 4 SECTION 3 INSTALLATION...

Page 22: ...ition 4 Install the stick pin through the stick connection of the BLS Shear and the stick tip of the excavator Make sure to install the spacers or sleeves on each side of the stick tip as you slide th...

Page 23: ...ing pad should be centered and parallel with the width of the stick 12 Weld the pad in position using E7018 low hydrogen welding rod Make 1 2 13 mm llet welds 3 00 76 mm long and 6 00 152 mm on center...

Page 24: ...Remove the pin from the stick connection With all personnel standing clear carefully raise the excavator stick away from the shear To prevent serious injury or death stay clear of the shear at all ti...

Page 25: ...Section 4 Page 1 SECTION 4 OPERATION BeforeYou Start 4 2 FirstThings First 4 2 Safety DevicesYou ll Need 4 2 General Rules for Safe Operation 4 3 BLS Controls 4 4 Getting the Feel of the Attachment 4...

Page 26: ...ower lines can save a lot of trouble FIRST THINGS FIRST 1 Ensure all safe viewing distance decals are installed and legible contact LaBounty for replacements as required 2 Have a DAILY Safety Dialog w...

Page 27: ...n exposed parts such as the position arm so as to not damage them when working in con ned spaces 9 ALWAYS maintain at least 15 feet 5 meters between the attachment and any nearby power lines or seriou...

Page 28: ...r replaces the excavator bucket and operates with the same controls No additional hydraulics are required The bucket dump control opens the shear and the bucket curl control closes it THIRD MEMBER INS...

Page 29: ...the Getting Started Safely section of this manual and understand it The uid nature of hydraulic power requires a special operating approach to the shear that can be described as a smooth even techniqu...

Page 30: ......

Page 31: ...5 40 Hour Inspection Checklist 5 6 BLS Lubrication 5 7 Bolt Torque Guidelines 5 8 Metric Capscrew Size Guide 5 8 Dry Bolt Torque Charts 5 9 Blade Removal 5 10 Guide Blade Shimming and Rotation 5 11 BL...

Page 32: ...lt Torque Chart on page 5 9 14 DO NOT exert excavator weight on the jaws in order to free them if they are jammed consult your LaBounty dealer or the LaBounty Customer Service Department if this occur...

Page 33: ...ervice the shear at shorter intervals when operating in extreme environmental or abrasive conditions Use Correct Lubricants and Bolt Torques refer to the Lubrication and Bolt Torque instructions in th...

Page 34: ...r Die grinder Temperature melt sticks AWS E7018 weld rod wire or equivalent for build up Amalloy 814H weld rod or wire or equivalent for hardsurfacing Build up templates from LaBounty POWER TOOLS Air...

Page 35: ...cylinder pin _______ e Boom pivot connection of mounting bracket _______ f Cylinder connection of mounting bracket _______ 4 Inspect connecting pins and pin retaining hardware _______ a Stick connect...

Page 36: ...Rotate or replace all blades _______ b Shim lower blades for proper blade gap of 0 010 to 0 020 0 25 to 0 50 mm _______ 3 Inspect upper shear _______ a Replace or build up and hardsurface piercing tip...

Page 37: ...ot on each side 6 2 Two in main pivot in end cap on each side 6 3 Stick and linkage connections see excavator manual 6 Grease all points every 8 hours of attachment operation Use premium grease No 2EP...

Page 38: ...ee of dirt oil grease and other contaminants 3 If necessary use the Capscrew Size Guide on this page to determine the size of the bolt being installed 4 Use the Dry Bolt Torque Chart on page 5 9 to nd...

Page 39: ...t lbs 17 N m 3 8 16 UNC 44 ft lbs 60 N m 1 2 13 UNC 106 ft lbs 144 N m 1 2 20 UNF 120 ft lbs 163 N m 5 8 11 UNC 210 ft lbs 285 N m 3 4 10 UNC 377 ft lbs 511 N m 7 8 9 UNC 600 ft lbs 813 N m 1 8 UNC 91...

Page 40: ...hin 13 mm of being fully threaded into the blade to prevent thread damage gure 5 3 5 The cross blade can only be removed after the lower cutting blades and the guide blade have been removed The holes...

Page 41: ...hims that are 0 024 0 61 mm thick one that is 0 12 3 mm thick and four shims that are 005 127 mm thick 3 To determine the amount of shims to use sub tract the desired gap of 0 010 0 25 mm from the sma...

Page 42: ...rn and it cannot be shimmed any more replace it with a new one 6 If a gap greater than 0 030 0 76 mm still exists with a new guide blade and a full set of shims the Saber Tip will need to be replaced...

Page 43: ...es includ ing the Saber Tip blade Take care to keep track of all parts and their positions as you remove them This will be important when reinstalling 2 Once the blades are removed use a small grinder...

Page 44: ...ade the guide blade can be ro tated one time to increase its life Turn it end for end and place it back in its seat without shims Use a new set of guide blade bolts and tighten them until snug Do not...

Page 45: ...5 Remove and discard the Saber Tip blade as well as all tip blade bolts washers and dowels 6 Remove the upper secondary blade from the shear jaw and discard the bolts and washers Use a small grinder...

Page 46: ...a new set of tip blade bolts dowels and washers Torque the bolts according to the blade bolt torque chart on page 5 10 of this section 12 Install a new upper secondary cutting blade Use a new set of b...

Page 47: ...cord it 2 The whole shim set adds up to 0 125 3 2 mm If all shims can be slipped between the blades it will be necessary to replace the blades Do not shim the lower blades out more than 0 125 3 2 mm T...

Page 48: ...If as a result of production considerations the crosshatch pattern has been worn down into the base metal of the shear upper jaw the Saber Tip can be used as a guide for build up to proper pro le prio...

Page 49: ...rea Bled the bottom edge This area must be maintained to prevent wear into the Saber Tip reverse edge which rests just behind it D Use E 7018 or E 70 series wire following weld procedure on page 5 21...

Page 50: ...ges 5 21 of this manual Area marked A in gure 5 18 is an optional build up area depending on the application Please note these drawings are not to scale and have been exaggerated for the purpose of il...

Page 51: ...ess and maintained until all welding has been completed Avoid cyclic heating and large temperature swings Preheating may be done by localized gas torches or thermal strip blankets POST HEAT If preheat...

Page 52: ...ed potential for cracking and may compromise warranty coverage DO NOT use stainless hardsurface rod Is is too brittle for Stanley LaBounty applications and has a tendency to crack weakening the base m...

Page 53: ...un parallel to the blades from behind the Saber Tip to approximately the midpoint of the primary blade see gure 5 21 5 Apply hardsurfacing on top of each of the underlayment beads Do not apply hardsur...

Page 54: ...e maintained 3 Use a straight edge to determine how much build up is required on the cross plate see gure 5 22 If the lower wear plates on the nose plate are worn these should be replaced at this time...

Page 55: ...e also This will establish the hard surfacing pattern and serve as an underlayment 9 Apply a bead of hard surface rod on top of each of the underlayment beads Do not apply hard surface directly to the...

Page 56: ...ater see gure 5 25 Clamp the wear plate into position bring the preheat back up to 400 F 200 C and tack weld in place 5 Position the new top wear plate so it is also centered across the width of the c...

Page 57: ...BUCKET LINKAGE SHEARS Troubleshooting Section 6 Page 1 SECTION 6TROUBLESHOOTING GeneralTroubleshooting Checklist 6 2 Cutting PerformanceTroubleshooting Guide 6 3...

Page 58: ...cks and excessive wear LOWER WELDMENT a Nose Plate Inspect for weld failure and excessive wear b Blade Seats Inspect for material cracks weld failure and excessive wear c Guide Blade Seat Inspect for...

Page 59: ...ce manual and add shims refer to blade shimming procedure ii Replace with LaBounty approved blades i Check excavator speci cations for pressure trouble shooting information 2 Material jams in jaws a E...

Page 60: ...om blade seats and clear all debris NOTE Adjustment plates must be replaced exactly as they were removed i Reshim blades for consistency refer to blade shim ming procedure i Consult the factory for re...

Page 61: ...CKET LINKAGE SHEARS Main Pivot Installation Section 7 Page 1 SECTION 7 MAIN PIVOT INSTALLATION Safety Points 7 2 Isometric Drawing of BLS Assembly 7 3 Lower Jaw Preparation 7 4 Upper Jaw Preparation 7...

Page 62: ...ery and cause injury Wrist watches rings and other accessories can be dangerous as well Heavy lifting is required for this operation Any item 30 lbs and greater in weight requires the use of a lifting...

Page 63: ...ction 7 Page 3 ISOMETRIC DRAWING OF BUCKET LINKAGE SHEARS PIVOT GROUP ASSEMBLY FIGURE 7 1 ENDCAP BOLTS ENDCAP BOLTS RH ENDCAP LH ENDCAP RH ENDCAP SHIMS LH ENDCAP SHIMS RH MAIN BEARING LH MAIN BEARING...

Page 64: ...achieved following each polish Use a rubber mallet to lightly tap the bearings into the bores if needed Figure 7 3 Ensure the correct bearing is pre t into each bore Left hand bearings should be pre...

Page 65: ...and record the data on the inspection sheet Figure 7 5 7 Install the main shaft into the upper by going through the lower bore from the guide side Next install the thrust washer between the upper and...

Page 66: ...weight Using the crane slowly lower the upper When the tip is about to go into the lower the upper should have a slight drag If you need to slightly help the upper move that is about right Figure 7 9...

Page 67: ...artment 2 A factory issued Return Material Authorization tag RMA must accompany returned product 3 Returned product found de cient by Stanley LaBounty will be replaced or repaired without charge FOB D...

Page 68: ...513108 2012...