•
Lubricate the surface and leading edge of the Body
2
bore into which the Rear Seal Gland
16
is to be installed with
Molykote® 111 grease. Lubricate the rear Piston
1
shaft with Molykote® 111 grease.
•
Insert the *Piston Bullet - Rear into the rear Piston
1
shaft and Lubricate with Molykote® 111 grease.
•
Fill the rear of the Body
2
with Enerpac® HF hydraulic oil. Oil level should be just above the rear inlet bore into the Body.
•
Connect the spare *Quick Coupler - Male to the Quick Coupler - Female
11
on the Hydraulic Hose – Return
18
. This will
allow air to be released from the return side of the Piston
1
when inserting the Rear Seal Gland
16
.
•
Place the Rear Seal Gland
16
over the *Piston Bullet - Rear. Then push the Rear Seal Gland over the Piston
1
shaft and into
the rear of the Body
2
. Push the Rear Seal Gland into the Body until a few internal threads are exposed at the rear of the
Body. Take care not to damage the O-Ring
30
and Spiral Back-up Ring
36
on the threads when inserting the Rear Seal
Gland.
•
Lubricate both the internal thread in the Body
2
and the external thread on End Cap
17
with MolyLithium Grease.
•
Screw the End Cap
17
fully into the rear of the Body
2
using the *End Cap Assembly Tool. In doing so, the Rear Seal Gland
16
will be pressed into position within the Body and a small amount of oil will be expelled from the Hydraulic Hose -
Return
18
.
•
Remove the spare *Quick Coupler - Male from the Quick Coupler - Female
11
on the Hydraulic Hose - Return
18
.
•
Push the Deflector
3
, onto the End Cap
17
.
•
Screw the Collet Adapter
40
on to the Piston
1
until the front face is flush with the end of the Piston. Align the hole in the
Collet Adapter with the slot in the end of the Piston and then insert Locking Pin
41
.
•
Prime the placing tool as described in Preparation for Use on page 10.
Hose Assembly:
•
Remove the two Screws
9
from the Hose Clamp
13
using a 3.0mm Allen Key. Remove the Hose Clamp and Clamp Insert
20
from the Protective Sleeve
37
and Hydraulic Hoses - Return
18
and Pull
19
.
•
Using the small flat screwdriver prize the Handle Gator
8
from the handle of Body
2
. Pull the Handle Gator over the
Protective Sleeve
37
, Hydraulic Hoses-Return
18
and Pull
19
and remove.
•
Cut the Cable Tie
35
and slide back the Protective Sleeve
37
to expose the fittings on the Hydraulic Hoses
18
and
19
. The
Hydraulic Hoses can be removed form the Body
2
using 12mm and 14mm spanners.
•
The Quick Couplers - Male
10
and Female
11
can be removed from the Hydraulic Hoses
18
and
19
using 18mm and
24mm spanners.
•
To remove Trigger Switch
7
, first loosen Cable Gland
38
, so that the Control Cable
14
is free to move within the Body
2
.
Then undo M4 Set Screw
12
using a 2.0mm Allen Key.
•
Push the Control Cable
14
into the Body
2
and simultaneously pull the Trigger Switch
7
out of the Body to expose the
solder joints on the Trigger Switch terminals. Unsolder the terminals to remove the Trigger Switch and Trigger Insert
39
.
The Trigger Insert is bonded to the Trigger Switch and cannot be removed.
•
The Control Cable
14
can now be pulled from the Body
2
and removed from the Protective Sleeve
37
.
Assemble in reverse order to dismantling noting the following points:
•
Prior to assembly clean all threads on the Quick Couplers - Male
10
and Female
11
and the Hydraulic Hoses - Return
18
and Pull
19
. Then apply two to three layers of 10mm PTFE tape to the male threads on both of the Hydraulic Hoses.
•
When replacing the Trigger Switch
7
apply *Loctite® 243 to the male thread on the Trigger Switch before assembling the
Trigger Insert
39
.
•
Apply *Loctite® 243 to M4 Set Screw
12
prior to assembly.
•
Once assembled, prime the tool as per the instructions on page 10.
5.8 PROTECTING THE ENVIRONMENT
•
Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facility or site
so as not to expose personnel and the environment to hazards.
All numbers in
bold
refer to the General Assembly and Parts List on pages 16, 17 and 18.
* Service Kit on page 12.
15
ORIGINAL INSTRUC TION
ENGLISH
Summary of Contents for 73432-02000
Page 2: ...2 ENGLISH ORIGINAL INSTRUCTION ...
Page 16: ...6 GENERAL ASSEMBLYAND PART LIST 6 1 GENERAL ASSEMBLY 16 ENGLISH ORIGINAL INSTRUCTION ...
Page 26: ...26 ENGLISH ORIGINAL INSTRUCTION ...
Page 40: ...6 総組立図と部品表 6 1 総組立図 40 英語 取扱説明書原文からの翻訳 ...
Page 50: ...50 英語 取扱説明書原文からの翻訳 ...
Page 64: ...6 常规部件和部件清单 6 1 常规组装 64 中文版 操作说明书 ...
Page 74: ...74 中文版 操作说明书 ...
Page 75: ......
