Stanley Avdel NeoBolt PB2500N, Instruction And Service Manual

Page 1: ...PB2500N NeoBolt Tool Battery Power Tool INSTRUCTION AND SERVICE MANUAL ...

Page 2: ...2 Fig 1b Fig 1c Fig 1d Fig 1a A B1 B2 C1 C2 D E F J H K L G M Serial Nr Rating Label BB CC DD M ...

Page 3: ...3 Fig 2b Fig 2a Fig 2c B1 A Z D C1 B2 A Z D AA C2 A H N P Q R E ...

Page 4: ...4 R T P Q V S W X Y JJ HH GG FF KK Fig 2d Fig 2e Fig 3 Fig 4 N P Q S U CCW CW ...

Page 5: ...5 Fig 5 5a 5c CC DD DD H 2 1 Fig 6 Fig 7 5b DD ...

Page 6: ...6 Fig 8a Fig 8b Fig 8c M M EE K L3 L1 L2 L ...

Page 7: ...for the consequences thereof STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties The working names trade names registered trademarks etc used by STANLEY Engineered Fastening should not be considered as being free pursuant to the legislation with respect to the protection of trade marks CONTENT 1 SAFETY DEFINITIONS 8 1 1 GENER...

Page 8: ...UCTIONS FOR FUTURE REFERENCE The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 1 1 WORK AREA SAFETY a Keep work area clean and well lit Cluttered or dark areas invite accidents b DO NOT operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which ma...

Page 9: ...ed with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with th...

Page 10: ...d upright on the battery pack but may be easily knocked over Do not use outside the design intent of placing STANLEY Engineered Fastening NeoBolt Fasteners Use only parts fasteners and accessories recommended by the manufacturer DO NOT abuse the tool by dropping or using it as a hammer Keep tool handles dry clean and free from oil and grease Never leave operating tool unattended and disconnect bat...

Page 11: ...ool Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Do not charge or use battery in explosive atmospheres such as in the presence of flammable liquids gases or dust Inserting or removing the battery from the charger may ignite the dust or fumes NEVER force battery pack into charger Do not modify battery pack in any way to fit into a non compa...

Page 12: ...d from materials that could contact them and cause a short circuit SHIPPING THE DEWALT FLEXVOLT BATTERY The DEWALT FLEXVOLT battery has two modes Use and Shipping Use Mode When the FLEXVOLT battery stands alone or is in a DEWALT 20V Max product it will operate as a 20V Max battery When the FLEXVOLT battery is in a 60V Max or a 120V Max two 60V Max batteries product it will operate as a 60V Max bat...

Page 13: ... size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The lower the gauge number the heavier the cord Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat Place the charger in a position away from any heat source The charger is ventilated throu...

Page 14: ...ase the separation between the equipment and adaptor Connect the equipment into an outlet on a circuit different from that to which the adaptor is connected Consult the dealer or an experienced radio TV technician for help Changes or modifications to this equipment not expressly approved by the manufacturer could void the user s authority to operate the device This Class B digital apparatus compli...

Page 15: ...t kg lbs 2 15 4 75 2 40 5 29 2 15 4 75 2 40 5 29 Length mm in 295 11 6 295 11 6 327 12 9 327 12 9 Height mm in 240 9 4 260 10 2 240 9 4 260 10 2 Stroke max mm in 25 0 984 approximate 25 0 984 approximate 25 0 984 approximate 25 0 984 approximate Fastener Range nom Dia mm in ø 6 4 1 4 NeoBolt 2 1 2 BATTERY CHARGER SPECIFICATION Battery Pack NA XJ Battery type Li ion Li ion Voltage VDC 18 nom 20 max...

Page 16: ...et The quantity and type of Li Ion Battery Packs depends on Model Number and region sold Contact your local reseller for details and options 2 4 MAIN COMPONENTS LIST A Collet S Ball Screw Assembly B1 Anvil ø 26mm T O Ring B2 Anvil ø19mm U Front Clutch Spring C1 Nose Housing Ø26 x 80 mm V Stopper C2 Extended Nose Housing Ø19 x 75 mm W Spindle Clutch D Nose Housing Nut X Spindle Clutch Spring E Gear...

Page 17: ...Always check that the battery pack voltage corresponds to the voltage on the rating plate Also make sure that the voltage of your charger corresponds to that of your mains WARNING Before adjusting tool always remove the battery pack Before Use Select relevant size nose equipment and install Ensure that the battery is fully charged Insert Battery Pack into the tool Quickly pull and release the trig...

Page 18: ...e Adj pin set flush to pulling head Length L Pin Adjustment Number of Rotations 15mm 10 full rotations CW 16mm 9 full rotations CW 17mm 8 full rotations CW 18mm 7 full rotations CW 19mm 6 full rotations CW 20mm 5 full rotations CW 21mm 4 full rotations CW 22mm 3 full rotations CW 23mm 2 full rotations CW 3 3 2 STROKE ADJUSTMENT FIG 3 4 Remove battery pack from tool Insert 2 0mm Hex Key BB into fro...

Page 19: ...stment and is designed to be as easy as possible to operate 3 5 1 CHARGING A BATTERY FIG 8A Plug the charger into an appropriate outlet before inserting battery pack Refer to the Charger Specifications in Section 2 Insert the battery pack M into the charger making sure the pack is fully seated in the charger The red charging light will blink continuously indicating that the charging process has st...

Page 20: ...irt and grease may be removed from the exterior of the charger using a cloth or soft non metallic brush Do not use water or any cleaning solutions 3 5 6 IMPORTANT CHARGING NOTES 1 Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 F and 75 F 18 24 C DO NOT charge the battery pack in an air temperature below 40 F 4 5 C or above 10...

Page 21: ...hich consists of three green LED lights that indicate the level of charge remaining in the battery pack The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the following indicators To actuate the fuel gauge press and hold the fuel gauge button A combination of the three green LED lights will illuminate designating the level of charge left When...

Page 22: ...rd reverse control button on the left side of the tool Pull the Switch H until the Collet A returns to the home position and releases the fastener If this does not resolve the issue remove the battery re insert and then repeat the prior step If the issue persists contact your local service representative To select installation mode forward rotation release the trigger switch and depress the forwar...

Page 23: ...f Anvil B and outside of Collet A Clean the inside of the Nose Housing C using a dry cloth Clean Pulling Head Adapter P and Front Clutch area using a dry cloth Inspect for damage then apply light coat of PTFE spray to area If necessary apply Loctite 243 to Collet Stop threads and install Collet Stop Pin Z into Collet A until fully seated Press Front Clutch Q and tighten the Collet A Release Front ...

Page 24: ...when holding tool REV Push to right when holding tool Move FWD REV bar J to REV position Fig 7 Pull trigger until audible sound of Front Clutch Q is heard while ensuring there is no movement of the pulling head Move FWD REV bar J to FWD position Pull and hold the Trigger ensuring that the Collet A retracts Hold until the clutch disengages approx 1 sec Release Trigger and ensure the Pulling Head re...

Page 25: ...ing is done in one stroke There is no pin tail damage on placed Neobolt There is no abnormal noise APPEARANCE CHECK Inspect the tool for the folllowing Damage to the Handles G or Gear Housing Assembly E Loose components and screws Any oil spots on the housings Peeling of the over mold Rubber grip Blockage of Exhaust Vents F Illegible or missing warning labels 5 3 SPARE PARTS AND TOOLS For spare pa...

Page 26: ...Internet at www StanleyEngineeredFastening com 6 1 THE RBRC SEAL The RBRC Rechargeable Battery Recycling Corporation Seal on the nickel cadmium nickel metal hydride or lithium ion batteries or battery packs indicates that the costs to recycle these batteries or battery packs at the end of their useful life have already been paid by DEWALT In some areas it is illegal to place spent nickel cadmium n...

Page 27: ...nd Spindle to operate smoothly Tool stops before Neobolt is fully swaged Battery pack has reached operating temperature limit through continuous use or defect Remove battery allow to cool Mount battery and reset tool to home Improper nosepiece selection Reset tool to home swage Neobolt collar again Setting load of rivet is beyond tool capacity Reset tool to home adjust stroke of tool to proper dep...

Page 28: ...Electromagnetic Compatibility EMV Regulations Directive 2011 65 EU RoHS Restriction of Hazardous Substances following Harmonized standards EN60745 1 2009 A11 2010 EN60745 2 6 2010 Manufacturer Thomas R Osborne Director of Engineering NA Industrial Engineering STANLEY Engineered Fastening Danbury CT 06460 U S A Signature Place of issue U S A Date of issue June 15th 2018 Authorised Representative A ...

Page 29: ...r W Spindle Clutch and Stop 65120 00015 X Spindle Clutch Spring TP114 666 Y Washer 65110 00242 Z Collet Stop 65110 00244 AA Extension 65120 00020 BB 2 0mm Hex Key 65130 00003 EE Charger See Below FF Wave Spring Washer 65130 00004 GG Thrust Race TP124 558 HH Thrust Needle Bearing TP124 557 JJ Spindle TP113 605 KK Parallel Key TP114 627 N P Q U S V Pulling Head Sub assembly 65120 00011 Housing Screw...

Page 30: ...30 ENGLISH 10 REVISION HISTORY Rev Description Date A Released 2018 05 01 ...

Page 31: ...31 ENGLISH ...

Page 32: ...ntioned herein may be trademarks of their respective owners Data shown is subject to change without prior notice as a result of continuous product development and improvement policy Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information Holding your world together Find your closest STANLEY Engineered Fastening location on www stanle...