Stanley BR67, User Manual

Page 1: ... 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 65778 6 2015 Ver 15 USER MANUAL Safety Operation and Maintenance BR87 HYDRAULIC BREAKER ...

Page 2: ...a 38 kg Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Approved body Prüfung durch Organisme agréé Aprobado Collaudato ISO Noise Directive Machinery Directi...

Page 3: ...nds that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative WARNING SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR ...

Page 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate a potentially ...

Page 5: ...500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheating of the hydraulic system Do not operate the tool at oil temperatures above 140 F 60 C Operatio...

Page 6: ...Be observant of the hydraulic hoses lying about the work area they can be a tripping hazard Always de energize the hydraulic system when changing a tool bit Take caution when changing a tool bit tool bits can get very hot Never use the tool in an explosive atmosphere sparks from the breaking process could ignite ex plosive gas Use proper lifting techniques when handling the tool get help from a co...

Page 7: ...ECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN ...

Page 8: ...BSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT...

Page 9: ... 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters per minute lpm These re...

Page 10: ...1 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 140 F 60 ...

Page 11: ...use with fluid that is too viscous or thick The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D minimum up to 100 ft 30 m PRE OPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 9 gpm 26 34 lpm at 1500 2000 psi 105 140 bar 2 Make certain the hydraulic power sour...

Page 12: ...ssure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Do not force a small breaker to do the job of a large breaker Keep tool bit sharp for maximum breaker perfor mance Make sure ...

Page 13: ...wer unit for proper flow 7 9 gpm 26 34 lpm High backpressure Check hydraulic system for excessive backpressure over 250 psi 17 bar Couplers or hoses blocked Remove restriction Orifice plug blocked Remove restriction Fluid too hot above 140 F 60 C or too cold below 60 F 16 C Check power unit for proper fluid temperature Bypass cooler to warm the fluid or provide cooler to maintain proper temperatur...

Page 14: ...arging valve Be careful not to overtighten Install the protective cap and valve cap assembly ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator test ing procedure above 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester or if pre ferred remove the tester from the charging valve and connect the charging assembly chuck directly to the chargi...

Page 15: ...ter and debris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the breaker foot assembly to displace any remaining water in the lower piston cavity 2 Spray oil into the On Off valve trigger slot area 3 Dip or spray the entire tool 4 Cycle the tool hydraulically several times before storing away Figure 2 Charging the Accumulator CHAR...

Page 16: ...0 µPa at operator s position in decibels 102 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard ISO3744 Test conducted by independent notified body to comply with 2000 14 EC 2005 requirements NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper bound ary of the range of value...

Page 17: ...ong UC 04404 Clay Spade 8 in 20 cm Blade 04405 Asphalt Wedge 08119 Clay Spade 5 1 2 in Blade 09262 TEST EQUIPMENT Accumulator Tester 02835 Flow and Pressure Tester 04182 Accumulator Charge Kit Includes 02835 Tester 15304 Accumulator Charge Assy and 372047 Box 31254 Accumulator Charge Assy Includes Liquid Filled Gauge with Valve Hose and Charge Fitting 15304 UC denotes dimension measured from botto...

Page 18: ...Manual BR87 PARTS ILLUSTRATION 47 35 14 11 34 10 13 12 9 23 19 20 65 18 17 66 63 OIL IN 25 3 15 7 16 64 7 28 26 8 21 61 30 40 24 44 43 42 44 41 46 36 5 58 6 57 4 2 60 22 45 7 38 39 46 33 32 27 31 67 29 48 49 1 56 59 ...

Page 19: ...BR87 User Manual 19 BR87 PARTS ILLUSTRATION ...

Page 20: ...1 04983 1 BOLT 42 01744 1 SPRING 43 01745 08411 1 DETENT 1 000 OAL SERIAL NO 1707 AND BELOW DETENT 1 250 OAL SERIAL NO 1708 AND ABOVE Item No Part No Qty Description 44 01269 2 RUBBER SLEEVE 1 000 45 04984 1 STOP NUT 46 04985 2 SPRING WASHER 47 09546 2 PIGTAIL HOSE ASSY 48 05265 1 FLOW SLEEVE HOUSING 49 24666 1 ELASTOMETRIC SPACER 51 07515 1 SPRING 52 07517 07518 1 HEX BUSHING 1 1 8 HEX BUSHING 1 ...

Page 21: ...te hydraulic tools at depths of thousands of feet ROV operation is still limited to the tool for example a percussive tool has the same depth limitation whether ROV or diver operated UNDERWATER TOOLS DEPTH GUIDELINE CAUTION DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Hammer Drills and Chipping Hammer...

Page 22: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com ...