Stanley CD10, User Manual

Page 1: ...RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER Copyright 2001 The Stanley Works OPS USA CE Version 58858 9 2002 Ver 1 Stanley HYDRAULIC CORE DRILL CD10 ...

Page 2: ... instructions for safe and proper operation and maintenance A cautious worker using common sense is the greatest safety device Specifications General Safety Instructions Tools Decals and Tags Hydraulic Hose Requirements HTMA Requirements Operating Instructions Warranty Troubleshooting Maintenance Parts Illustration Parts List Accessories This manual contains Safety Operation and Troubleshooting in...

Page 3: ...Y Pressure__________________ Maximum Back Pressure_______250 Weight_____________________18 7 Overall Length_______________19 3 Max Fluid Temp _____________140 2000 psi 140 bar Water Pressure_____________max 60 psi 4 bar psi 17 bar lbs 8 5 kg in 490 mm F 60 C Capacity_____________________3 6 hp 2 8 kW Flow Range______________5 13 gpm 20 50 lpm Maximum Flow_______________13 gpm 49 lpm Porting_______...

Page 4: ... tool and cause serious injury Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do...

Page 5: ... H I S M A Y CAUSE EXTREME SYSTEM HEAT AND OR SEVERE PERSONALINJURY DONOTCONNECTOPEN CENTERTOOLSTO CLO SE D CE NT ER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVEREPERSONALINJURY 5 B Y S T A N D E R S M A Y B E I N J U R E D I N Y O U R W O R K AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA 6 WEARHEARING EYE FOOT HANDANDHEAD PROTECTION ...

Page 6: ...OVE THIS TAG SEE OTHER SIDE FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE...

Page 7: ...e range of operating temperatures NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non c...

Page 8: ...ck that the hydraulic circuit matches the tool for open center OC operation Check the Tool 1 Make certain all tool accessories are correctly installed Failure to install tool accessories properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean and dry with all fittings and fasteners tight Connect Hoses 1 Wipe all hose couplers with...

Page 9: ...d as described above Adhere to safety instructions 13 For dismounting the drill upon completion of drilling work follow the mounting instructions in reverse order Stand aided Drilling First fix the stand at the point where you wish to drill the opening or hole To do so drill a hole matching the size of the corresponding screw anchor screw the stand onto the surface Align the stand such that the dr...

Page 10: ...s proceed as described above Adhere to safety instructions 13 For dismounting the drill upon completion of drilling work follow the mounting instructions in reverse order Cold Weather Operation If the drill is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centist...

Page 11: ...tomer Service representative for assistance If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow withthehydraulico...

Page 12: ...ucing over 13 2 50 lpm at 950 2000 psi 66 149 bar Priority valve faulty Do not separate modules Remove inspect and replace priority valve if necessary See your authorized service dealer for replacement Hoses too long for hose I D Use shorter hose Flow reversed through hoses Correct the power source control valve position Prevent reverse flow by using only one port from the valve for pressure the r...

Page 13: ...OPERATING INSTRUCTIONS for correct fluid circuit specifications Hydraulic pressure and return hoses reversed Correct hose connections Circuit is generating high heat with flow controls Use pump size and rpm for producing needed flow only Eliminate circuit heating causes Circuit has contaminants that have caused wear and high heat generation Replace worn pump and valves Install a large clean filter...

Page 14: ...ion of this manual to ensure peak performance from the tool Do not disassemble the tool until you know whether the problem is in the hydraulic power supply the gearbox module or the power and control rear module Then only disassemble the tool as necessary to repair as required KEEP CONTAMINANTS SUCHAS DIRTAND GRIT AWAY FROM INTERNAL PARTS AT ALL TIMES Always determine and correct the cause of the ...

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Page 17: ...CD10 Parts Illustration 15 ...

Page 18: ... Snap Ring Needle Bearing Snap Ring Description QTY 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 16 41249 Motor Assy 1 Item 259 260 261 250 251 252 254 255 256 No 41608 41609 41611 41612 41613 41614 41616 41621 41622 41623 Part Centering Aid Spring Gas Pressure w Buffer Rod Extension Buffer Clamp Clip Assy Clamp Clip Screw Locking Nut Square Washer Distance Ring Handle Description QTY 1 1 1 1 1 1 1 1 3 2...

Page 19: ...r Gear Notched Wheel Spur Gear Needle Bearing Ball Compression Spring Grooved Ball Bearing Snap Ring Washer Snap Ring Snap Ring Snap Ring Feather Key Snap Ring Gearshift Lever Assy Gearshift Lever O ring Snap Ring Dowel Pin Radial Shaft Sealing Radial Shaft Sealing Connecting Nipple Countershaft Assy Gear Shaft Spur Gear Washer Spring Belleville Nut Washer Ball Bearing Grooved Snap Ring Shim Shim ...

Page 20: ...ister Head Screw Fillister Head Plug Thread Joint Screw Handle Valve Lever Double Notched Pin Screw Lock Bolt Bushing Bushing Compression Spring Valve Assy Snap Ring Screw Fillister Head Washer Control Piston Spring Seat Pin Bushing Guide Spring Compression Spring Snap O ring O ring O ring Screw O ring O ring Washer Valve Lever Locking Assy Housing Latch Pin Spring Compression Push Button Descript...

Page 21: ... 44957 44958 Anchor Stand Motor Mount 7 8 in Core Bit w Crown 1 in Core Bit w Crown 1 1 4 in Core Bit w Crown 2 in Core Bit Segmented 3 in Core Bit Segmented 4 in Core Bit Segmented 6 in Core Bit Segmented Carrying Case Pipe Clamp Water Tank Vacuum Pump Accessory Vacuum Pump Instruction Description Description Part Part Handle Assy 19 ...

Page 22: ...nty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR Any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be li...

Page 23: ...Stanley Hydraulic Tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 USA Tel 503 659 5660 Fax 503 652 1780 For additional Sales Service information contact ...