Stanley DS11, User Manual

Page 1: ... 2012 STANLEY Black Decker Inc New Britain CT 06053 U S A 62211 11 2018 Ver 25 DS11 HYDRAULIC DIAMOND SAW USER MANUAL Safety Operation and Maintenance ...

Page 2: ...nnummer des Geräts Numéro de série de l équipement Numero de serie del equipo Matricola dell attrezzatura All Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n...

Page 3: ...CKERS TAGS 7 HOSE TYPES 8 HOSE RECOMMENDATIONS 9 HTMA EHTMA REQUIREMENTS 10 OPERATION 11 MAINTENANCE ADJUSTMENTS 14 TOOL PROTECTION CARE 18 TROUBLESHOOTING 19 SPECIFICATIONS 20 ACCESSORIES 20 DS11 PARTS ILLUSTRATION 21 DS11 PARTS LIST 22 DS11 MOTOR PARTS LIST 23 DIAMOND CHAIN APPLICATIONS 24 UNDERWATER TOOLS DEPTH GUIDELINE 25 TABLE OF CONTENTS To fill out a product warranty validation form and fo...

Page 4: ... messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potential...

Page 5: ... user several steps must be taken to keep your cutting jobs free from accident or injury a With a basic understanding of kickbacks you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents b Keep a good firm grip on the chain saw with both hands the right hand on the rear handle and the left hand on the front handle when operating the chain saw Use a firm grip wi...

Page 6: ...rmed by authorized and properly trained personnel Make sure the chain breaker and rivet spinner are securely mounted on flat clean work surfaces Check the mounting screws bolts often Checkallchainbreakerandrivetspinnercomponents regularly for wear and general condition Avoid contact with the saw bar rails as they can become very sharp during use Provide adequate lighting when operating the saw in ...

Page 7: ... EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE ...

Page 8: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Page 9: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute LP...

Page 10: ...se operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 cent...

Page 11: ...n and read the water pressure at the water gauge Water pressure must be at least 35 psi 2 4 bar to avoid damage to the saw bar and chain 3 If you plan on operating the chain saw in freezing weather make sure you purge all the water from the system after each use 4 If the water pressure is below 35 psi 2 4 bar make the required adjustments to the water supply If the required pressure cannot be achi...

Page 12: ... For advice on specific cutting problems or techniques consult your local STANLEY Representative They can often provide information that will make your work safer and more productive PLAN THE CUT 1 Plan your cuts to prevent injury to yourself and to keep from pinching the saw bar and chain as a result of falling pieces of concrete brick etc 2 Make your cuts in the order shown in Figure 5 starting ...

Page 13: ...n the saw bar and chain exits and causes premature bar and chain wear COLD WEATHER OPERATION If the saw is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is too viscou...

Page 14: ...f bows or bends are present in the saw bar it must be replaced before dressing any rail ROTATING THE SAW BAR Maximum saw bar life can be achieved by occasionally turning the bar over so the top and bottom bar surfaces wear evenly Refer to the saw bar disassembly proce dures in the Service Manual for further details CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughout the lif...

Page 15: ...own in the shaded areas of Figure 11 are the only ones that can be removed Figure 11 Removable Rivet Heads 2 Place the chain the portion that you want broken into the slot of the anvil pushing it forward until the bottom connecting link is flush with the far side of the slot Figure 12 Figure 12 Inserting the Chain 3 Position the rivet head you want removed directly under the chain breaker punch an...

Page 16: ...sembly the chain 1 Mount the rivet spinner flush with the side or front of a flat clean work surface Figure 16 Figure 16 Rivet Spinner Mounting 2 Lay the chain across the plastic chain supports and then rotate the supports so the rivet head is cen tered between the take up handle pocket and the spinner anvil Figure 17 Figure 17 Positioning the Chain 3 Turn the take up handle until the chain is tig...

Page 17: ...ner crank while slowly running the take up handle inward approximately one full revolution until the rivet head is formed Figure 21 Note The take up handle provides pressure while the spinner anvil forms the rivet head Figure 21 Forming a Rivet Head Note The rivet spinner is equipped with oiling chambers and should be maintained periodically with a light weight oil Figure 22 Figure 22 Spinner Oili...

Page 18: ...se damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by STANLEY Supply hoses must have a minimum working pres sure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure Rapid failure of the internal seals may result SPECIFI CATIONS on page 20 for correct flow rate and pressure Always keep critical tool markings such as warning...

Page 19: ...ress Pressure and return hoses reversed Connect to proper flow direction Motor shaft must rotate clockwise Back pressure too high Should not exceed 250 psi 17 bar 9 GPM 34 LPM measured at the end of the chain saw s operating hoses Fluid leakage around drive sprocket Motor shaft seal failure Replace as required Fluid leakage between the rear gear housing and the chain saw adaptor Motor face seal fa...

Page 20: ...CESSORIES Chain Repair Spinner 20857 Diamond Chain Repair Breaker 20858 Diamond Chain Repair Kit includes P N 20857 20858 20856 Wall Walker Standard Equipment on Newer Models 23176 Drive Sprocket 20470 Replacement Nose Sprocket 22800 Sprocket Wrench 23517 3 8 inch Flush Face Coupler Set 03971 1 2 inch Flush Face Coupler Set 03974 25 feet 1 2 inch Dual Hose with Flush Face Couplers 31972 50 feet 1 ...

Page 21: ...al 21 DS11 PARTS ILLUSTRATION 1 2 3 4 5 6 7 8 9 10 11 12 14 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 15 58 ...

Page 22: ...2 X 1 16 012 40 20463 1 WATER VALVE 41 01211 1 O RING 5 8 X 3 4 X 1 16 016 42 20458 1 SPRING 43 350237 1 PLUG 44 00175 8 O RING 1 2 X 5 8 X 1 16 014 45 02912 2 OIL TUBE 46 20453 1 EXTENSION HOUSING ITEM PART NO QTY DESCRIPTION 47 00174 2 OIL TUBE 48 350023 1 PLUG 49 28552 1 HANDLE ASSEMBLY INCLUDES PART 08104 MUST PURCHASE WITH PART 74841 50 02916 1 SPRING 51 01604 2 O RING 755 X 949 X 097 910 52 ...

Page 23: ...08 1 IDLER SHAFT KEYED 73309 1 IDLER SHAFT KEYED U W DS115000 23 350771 1 O RING Part of Seal Kit 22798 ITEM PART NO QTY DESCRIPTION 1 00148 1 BEARING 2 00170 1 RETAINING RING 3 00178 1 O RING 4 00208 8 HSHCS 1 4 20 X 1 3 4 00612 8 CAPSCREW U W DS115000 5 00633 1 RET RING SPIROLOX INTERNAL 6 00669 1 QUAD RING 7 01211 1 O RING 8 02905 1 O RING 9 03104 1 KEEPER SEAL BEARING 10 03110 1 ROTARY SHAFT S...

Page 24: ... ULTRA 32 ULTRA 37 15 INCH 18 INCH 56801 56802 MEDIUM HARD AGGREGATE CONCRETES GRANITE QUARTZ RIVER ROCK ETC MODERATE STEEL REINFORCING WIRE MESH 3 8 1 2 INCH 10 12 MM DIAMETER SOFT AGGREGATE CONCRETE CONCRETE BLOCK MASONRY GREEN CONCRETE HIGHLY ABRASIVE CONDITIONS ITEM P N QTY DESCRIPTION 25 03972 1 COUPLER 3 8 FEM 3 8 NPT COUPLER SET P N 03971 03975 1 COUPLER 3 8 FEM 1 2 NPT FLUSH FACE SET P N 0...

Page 25: ...ls do not have accumulators and thus are capable of deeper depths The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an onboard hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of feet ROV operation is still limited to the tool for example a percussive tool has the same depth limitation ...

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Page 28: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...