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6 | IW24 User Manual 

Safety Precautions

The Safety Alert Symbol alerts you to potential 
personal injury hazards. Obey all safety messages 
that follow to avoid possible injury or death.

Indicates an imminently hazardous situation which 
will result in death or serious injury.

Indicates a potentially hazardous situation which 
could result in death or serious injury.

Indicates a potentially hazardous situation which 
could result in property damage.

Always observe safety symbols. They are included for your safety and for the 
protection of the tool.

WARNING:

 Read all safety warnings and instructions. Failure 

to follow warnings and instructions may result in tool damage 
and/or serious injury. 

WARNING:

 To reduce the risk of injury, read the instruction 

manual.

General

• 

Do not discard safety instructions. Give to the operator.

• 

This tool will provide dependable service if operated in accordance 
with the instructions given in this manual. Read and understand this 
manual and any stickers and tags attached to the tool and hoses before 
operation. Failure to do so could result in personal injury or equipment 
damage.

• 

Inspect the tool before each use and ensure all decals are legible. 
Contact STANLEY if replacements are needed.

• 

Establish a training program for all operators to ensure safe operation. 
Do not operate the tool unless thoroughly trained or under the 
supervision of an instructor. Keep out of the reach of children.

• 

Operators and maintenance personnel shall be able to physically handle 
the bulk, weight and power of the tool.

• 

Avoid unsuitable postures as these positions do not allow for 
counteracting of normal or unexpected movement of the tool, such as 
a sudden break of the tool bit. Change postures during extended tasks 
to help avoid discomfort or fatigue.

• 

Do not operate a damaged, improperly adjusted, modified or 
incompletely assembled tool.

• 

Do not operate the tool in explosive atmospheres, such as in the 
presence of flammable liquids, gases or dust. Power tools create sparks 
which may ignite the dust or fumes.

• 

Provide adequate ventilation in closed areas when operating a gas or 
diesel hydraulic power source.

• 

Do not inspect, carry, clean, change accessories or perform 
maintenance on the tool while the power source is connected. 
Accidental engagement of the tool can cause serious injury.

• 

Ensure work piece is securely fixed. Be aware that failure of the work 
piece or accessories may generate high velocity projectiles.

• 

Stay alert, watch what you are doing and use common sense when 
operating a hydraulic tool. Do not operate this tool if you are tired or 
under the influence of drugs or alcohol. A moment of inattention while 
operating hydraulic tools may result in serious injury.

• 

Assess risks to others around you before operating the tool.

• 

During operation, do not contact mechanisms, accessories or hardware 
as they can become very hot; use your Personal Protection Equipment 
(PPE).

• 

Use and maintain the tool as stated in this manual. Misuse of the tool 
can cause serious injury. Do not modify the tool in any way.

• 

Supervising personnel should develop additional precautions relating to 
the specific work area and local safety regulations.

• 

Never operate the tool if you cannot be sure that underground utilities 
are not present, such as electrical cables, gas pipes, etc. These can 
cause a hazard if damaged with the tool.

• 

The tool is not insulated against coming into contact with electric 
power. Use hose certified as non-conductive.

• 

Do not overreach. Maintain proper footing and balance at all times 
when using the tool.

• 

Slips, trips and falls are major causes of workplace injury. Be observant 
of hoses lying about the work area, as they can be a tripping hazard.

• 

Operator must start in a work area without bystanders and must assess 
the risk to bystanders, including the risk of serious injury or death 
caused by the tool or accessories dropped from an elevated height.

• 

Operators must be familiar with all prohibited work areas such as 
excessive slopes and dangerous terrain conditions.

• 

Only use clean hydraulic fluid and lubricants that have been 
recommended by STANLEY.

• 

Ensure tools are working properly and safely by performing preventative 
maintenance (PM) procedures.

• 

Repair and service of this tool must only be performed by an authorized 
and certified dealer.

• 

Use only replacement parts recommended by STANLEY.

• 

Do not force the tool to do the work of a larger tool. Use the correct 
tool for your application.

• 

Use only hoses and hose couplings that are rated for a minimum 
working pressure of 2500 PSI (172 BAR).

• 

Keep hands away from rotating chuck, drill bits or drives.

• 

Rotating drive sockets and drive extensions can easily entangle rubber-
coated gloves or metal reinforced gloves. Never hold the drive, sockets, 
drive extensions or other accessories.

• 

Do not use in confined spaces. Beware of crushing hazards between the 
tool and the workpiece, especially when unscrewing or reversing the 
tool.

• 

Keep the work area well lit.

• 

Prevent unintentional starting. Ensure the trigger is in the off position 
before connecting to power source, picking up or carrying the tool. 
Carrying power tools with your finger on the trigger or energizing 
power tools that have the trigger on invites accidents.

• 

In spite of the application of relevant safety regulations and the 
implementation of safety devices, certain residual risks cannot be 
avoided. These risks are: repetitive strain injury due to incorrect posture 
and risk of pinching fingers when changing tool bit or pressing trigger. 

Dust and Fumes

• 

WARNING:

 Some dust created by power sanding, sawing, grinding, 

drilling, and other construction activities contains chemicals known 
to the State of California to cause cancer, birth defects or other 
reproductive harm. Some examples of these chemicals are:

• 

Lead from lead-based paints,

• 

crystalline silica from bricks and cement and other masonry 
products, and

• 

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do 
this type of work. To reduce your exposure to these chemicals: work in 
a well ventilated area, and work with approved safety equipment, such 
as those dust masks that are specially designed to filter out microscopic 
particles.
Protect yourself and those around you. Research and understand the 
materials you are drilling. Follow correct safety procedures and comply 
with all applicable national, state or provisional health and safety 
regulations relating to them, including, if appropriate arranging for the 
safe disposal of the materials by a qualified person.

• 

When dust or fumes are created, control them at the point of emission. 
Direct tool exhaust to minimize disturbance of dust.

• 

Operate and maintain the tool as recommended in this manual to 
minimize dust.

• 

Use respiratory protection in accordance with employers instruction or 
as required by occupational health and safety regulations.

• 

Avoid prolonged contact with dust. Allowing dust to get into your 
mouth, eyes or lay on the skin may promote absorption of harmful 
chemicals.

• 

Select and replace tool bits as recommended in order to prevent an 
unnecessary increase in dust or fumes.

• 

Keep tool handles dry, clean and free from oil and grease. This will 
enable better control of the tool.

PPE

• 

Always wear safety equipment such as impact resistant goggles, ear 
protection, head protection, breathing protection and safety shoes at all 
times when operating the tool.

• 

Hands may be exposed to hazards, impacts, cuts, abrasions and heat. 
Wear gloves.

• 

Wear a hardhat if performing overhead work.

Summary of Contents for IW24

Page 1: ...ts Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura ALL MODELS NOTED ABOVE Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fa...

Page 2: ...2 IW24 User Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A 1 2 B C D...

Page 3: ...IW24 User Manual 3 4 5 8 9 11 E 1 2 3 4 5 6 7 8 10 9 11 12 13 14 16 15 17 18 19 20 21 F...

Page 4: ...4 IW24 User Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 11 13 10 14 15 16 H 1 2 3 4 5 6 7 8 I 15 16 1 2 3 4 5 7 8 9 10 11 12 13 14 18 17 19 20 21 22 G 6...

Page 5: ...ing Ring 2 08125 Seal Backup Washer 3 08180 Backup Ring 4 04888 O ring 5 01364 O ring 6 30136 Rotation Direction Decal 7 09698 Motor Housing includes 08123 07995 03252 8 09702 Main Shaft 9 00255 O rin...

Page 6: ...an be a tripping hazard Operator must start in a work area without bystanders and must assess the risk to bystanders including the risk of serious injury or death caused by the tool or accessories dro...

Page 7: ...ll your employer and consult a physician Wear warm clothing when working in cold conditions and keep your hands warm and dry Exposure to vibration can cause disabling damage to the nerves and blood su...

Page 8: ...Decal Non CE Models 4 Tool Name Tag 5 Main Handle 6 Female Coupler 7 Electrical Danger Decal 8 General Caution Decal 9 Assist Handle 10 Trigger 11 CE Decal 12 Impact Mechanism 13 Circuit Type E Decal...

Page 9: ...he hammer case and inspect the impact mechanism If the mechanism is not well lubricated or if the grease is burned see Grease the Impact Mechanism on page 9 4 Inspect tool to ensure all decals are leg...

Page 10: ...our STANLEY dealer for service Tool runs too fast Hydraulic power source is not running properly Ensure the power source is delivering proper flow and pressure See Specifications on page 8 Proper flow...

Page 11: ......

Page 12: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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