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26 ► MB156 

User Manual

Tool:

 

The hydraulic attachment that the auxiliary circuit is intended to power. These 

may include hydraulic breakers, compactors, shears, etc.

Operating Pressure:

 

That pressure at which the tool will naturally operate without influence of outside 

pressure relief mechanisms. This pressure is an operating characteristic of the 

tool and cannot be altered by the end user without changing the tool design.

Relief Pressure:

 

The relief pressure is that pressure at which the circuit will dump fluid in order 

to protect itself from damage.

Back Pressure:

 

The pressure at the tool’s connection to the return circuit of the carrier.

Flow Meter:

 

Instrument for testing the operating characteristics of a hydraulic circuit. The 

data usually available from this device are pressure (psi/bar), flow (GPM/LPM) 

and temperature (°F/°C).

Restrictor Valve:

 

A valve on the flow meter which allows the user to simulate an operating tool 

by adding a pressure load (through restriction) to the circuit. This feature is 

used to evaluate relief settings and flow ratings at pressure.

V60/V65/V100 Valves:

 

A priority flow control valve manufactured by STANLEY. Allows for optimum 

operation  of  any  attachment  by  providing  the  proper  amount  of  flow  for 

operation  of  the  tool  the  “priority”  aspect  allows  the  attachment  to  function 

properly if another control function is activated.

Inlet Flow:

 

The hydraulic oil supplied to the 

IN

 port of the tool or valve.

Regulated Flow:

 

The flow of oil supplied to the tool by the V60/V100 valve.

By-Pass Flow:

 

The oil flow that is supplied by the carriers pump, but not used in the operation 

of  the  attachment.  By-pass  flow  equals  inlet  flow  (to  the  valve)  minus  the 

regulated flow.

Pressure Line:

 

The hydraulic line(s) that supply pressurized oil from the pump to the valve or 

tool.

Return Line:

 

The hydraulic line that connects the 

OUT

 port of the tool to the tank circuit of 

the carrier.

Cracking Pressure:

 

The pressure at which the relief valve starts to open. Can be seen by a drop in 

the flow rate as shown by the flow meter.

Full Open Pressure:

 

The pressure at which the relief valve is completely open dumping all system 

flow to the tank.

Ambient Air Temperature:

 

The temperature of the outside air.

Stabilized Temperature:

 

The temperature at which the carrier hydraulic system temperature will stop 

rising during testing or operation.

DEFINITION OF TERMS

Summary of Contents for MB156

Page 1: ...2015 STANLEY Black Decker Inc New Britain CT 06053 U S A 30892 3 2020 Ver 22 USER MANUAL Safety Operation and Maintenance MB156 MOUNTED HYDRAULIC BREAKER...

Page 2: ......

Page 3: ...the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the n...

Page 4: ...messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...r when bystanders are in the work area On some machines carriers the breaker can enter the operator s compartment if it breaks loose and swings toward the operator Make sure that suitable impact shiel...

Page 6: ...ion and maintenance instructions The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Do not operate the breaker until you have read t...

Page 7: ...reaker performance Do not operate a damaged leaking improperly adjusted or incompletely assembled breaker Do not modify the breaker in any manner Use only tool bits supplied by STANLEY Use of tool bit...

Page 8: ...ITROGEN ONLY 350 PSI 27711 Accumulator Pressure Sticker 350 PSI 29704 MB15614 only Not Shown Accumulator Pressure Sticker 250 PSI 47351 Composite Warning Sticker 2 GREASE TOOL BIT WHEN DRY PN 73015 P...

Page 9: ...should not exceed 10 micro meters in size 3 Check the hydraulic filter Replace the filter if dirty or deteriorated 4 Have your STANLEY dealer test the circuit to which the breaker will be connected t...

Page 10: ...ydraulic system and breaker are warm proceed with operation LONG TERM STORAGE 1 Remove the tool bit clean the tool stop and the lower bushing Thoroughly coat the surfaces of the tool stop and the lowe...

Page 11: ...ING THE BREAKER TOOL ON THE WORK MATERIAL Position the tool bit near the edge of the work material not in the center or far from the edge Position the tool 6 18 inches depending on the material from t...

Page 12: ...e between a good solid blow and a hollow sounding blow A hollow blow means that solid blows are not occurring and breaker should be repositioned If the material does not break with 3 6 inches of tool...

Page 13: ...rranties Break through or difficult surface contact results in Blank Firing when the material being broken fractures and the tool bit is no longer in hard contact with the material but is still pushed...

Page 14: ...each time it is installed Thereafter the tool should be greased at the fitting to reduce wear in the lower body and bushings of the tool See Greasing The Tool Bit in the sections titled Pre Operation...

Page 15: ...shank Do not pry while operating Breaker runs but at reduced power Low accumulator charge Have unit serviced by an authorized dealer distributor Excessive back pressure Relief set too low Breaker leak...

Page 16: ...l bit Also check for cracks If cracks are present the part must be replaced The extent of wear of the tool stop and lower bushings and the tool bit can be checked by moving a NEW tool bit back and for...

Page 17: ...hose assembly to the charging valve on the tester Make sure the valve on the charge hose assembly is closed Open the valve on the nitrogen bottle 7 Very slowly open the valve on the charge hose assem...

Page 18: ...que to 41 ft lbs Connect the hoses The parts list for the Flow Control Kit is shown below HOSE ROUTINGS R Return Route to the breaker OUT port S Supply Route to the breaker IN port P Pressure Route to...

Page 19: ...B 35 in 9 mm Depth RETAINER PIN ITEM 9 995 in 25 mm Outside Diameter 91 in 23 mm Outside Diameter RETAINER PIN ITEM 12 312 in 8 mm Outside Diameter 242 in 6 mm Outside Diameter PISTON ITEM 20 1 525 i...

Page 20: ...n the piston and tool thus causing stress to concentrate on one particular area of the tool This can also cause the tool to bind inside the hammer Call your dealer for acceptable wear allowances Worn...

Page 21: ...atigue failures take many forms but they all exhibit similar features Generally the broken surface is brittle and has a lip like that in the bending failure even though in some cases the lip has been...

Page 22: ...eat Look for surface cracks galling or gouge marks Breaks that start as surface damage have a sea shell pattern with the damaged spot at the center A large sea shell indicates a slow growing break A s...

Page 23: ...o hard rock Its pencil type point is used to fracture the material The tool is best where penetration speed is important CHISEL This style of point is used generally used for trench work where a contr...

Page 24: ...m relief pressure in the specification section in the manual Adjust attachment relief to specification Note The relief valve pressure must be greater than the operating pressure of the attachment and...

Page 25: ...and review the following 1 Attachment valves are not actuating Review all electrical connections that are part of the attachment kit 2 Ensure proper voltage to the valves 3 Ensure the REG port of the...

Page 26: ...ves A priority flow control valve manufactured by STANLEY Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool the priority aspect allows the...

Page 27: ...turn Line Pressure max 200 psi 13 8 bar Operating Oil Temperature max 200 F 93 C Adapter Fitting Size 12 SAE O Ring Recommended Min Hose ID 3 4 in Blows Per Minute 600 min 1200 max Impact Energy Class...

Page 28: ...ve Connections 505232 Charge Kit Assembly Includes P N 505232 28257 and 372047 Charge Kit Box 34892 Accumulator Tester 28257 Service Kit For Rebuild MB156 256 356 40372 Conversion Kit to Adapt Breaker...

Page 29: ...MB156 User Manual 29 MB156 POWER CELL ILLUSTRATION...

Page 30: ...39 1 O RING 18 22398 1 O RING 19 25902 2 TIE ROD 20 26027 1 PISTON 21 26033 2 TIE ROD WASHER 22 26157 7 O RING 23 39442 1 PISTON SLEEVE 24 39443 1 ROD SEAL 25 26038 1 ROD WIPER 26 18634 1 O RING 27 26...

Page 31: ...MENT RH 6 27994 4 SIDE PLATE BOLT 7 27995 4 RETAINING RING EXTERNAL 8 28109 1 MB156 POWERCELL ASSY 10 35415 4 SIDE PLATE NUT ITEM P N QTY DESCRIPTION 12 47352 2 DECAL LIFT POINT 13 66764 1 DECAL USA O...

Page 32: ...CAL POINT 5 27995 4 RETAINING RING EXTERNAL 6 28109 1 MB156 POWERCELL ASSY 8 37916 4 SIDEPLATE NUT 9 39480 4 SIDEPLATE BOLT 10 39704 1 PRESSURE SPEC STICKER 11 47351 1 DECAL COMPOSITE WARN ING 12 4735...

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Page 36: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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