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1

 

Instruction

 

Manual

 

Original

 

Instruction

 

 
 

 

 

 

Smaller

 

Diameter

 

NeoBolt®

 

Fasteners

 

Installation

 

Equipment

  

(

 

3/16”

  

1/4”

  

5/16”

  

3/8”

 

)

 

Nose

 

Equipment,

 

Placing

 

Tools

 

and

 

Tool

 

Power

 

Units

 

Summary of Contents for NeoBolt 71213-05500

Page 1: ...1 Instruction Manual Original Instruction Smaller Diameter NeoBolt Fasteners Installation Equipment 3 16 1 4 5 16 3 8 Nose Equipment Placing Tools and Tool Power Units ...

Page 2: ...nt AVDEL RECOMMENDS THAT ONLY AVDEL HYDRAULIC POWER UNITS BE USED TO DRIVE AVDEL 07287 INSTALLATION TOOLS AS OTHER MAKES OF HYDRAULIC POWER UNITS AND TOOLING MAY NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES ENSURE THAT THERE IS ADEQUATE CLEARANCE FOR THE TOOL OPERATOR S HANDS BEFORE PROCEEDING DO NOT ABUSE THE TOOL BY DROPPING OR USING IT AS A HAMMER AVOID CONTAMINATION OF THE NOSE EQUIPMENT...

Page 3: ...quired and should be used to select the correct placing equipment NEOBOLT NOSE ASSEMBLY PLACING TOOL SIZE PART NUMBER DIM A DIM B MODEL PART NUMBER INSTRUCTION MANUAL S 3 16 71213 05500 60 9 30 5 nG3LB 71256 02000 07900 01067 07900 00930 1 4 71213 06800 60 9 30 5 nG3LB 71256 02000 07900 01067 07900 00930 5 16 73200 05000 101 5 26 9 73200 73200 02000 07900 01033 3 8 73200 05100 100 5 40 0 07287 072...

Page 4: ...4 71256 02000 tool for 3 16 and NeoBolt 73200 02000 tool for 5 16 NeoBolt 07287 00200 tool for 3 8 NeoBolt Refer to the table on page 3 for the nose assembly dimensions A and B ...

Page 5: ...No 71256 02000 Lightly coat the outer surface of the Collet 2 jaws and the Anvil 1 bore with Moly Lithium grease Screw Adaptor 3 onto the placing tool piston rod until it reaches the end of the piston rod thread Screw Collet 2 fully onto the placing tool piston rod until it contacts the end face of the tool piston Unscrew Adaptor 3 until it contacts the end face of the Collet 2 and then tighten th...

Page 6: ... Part No 73200 02042 and Adaptor Ring 4 Part No 73200 02043 are parts of the placing tool 5 6 Part No 73200 02000 For optimum adjustment of the collet positioning Optional Spacer Rings Part No 73200 05003 and 73200 05004 are provided with each nose assembly It is recommended that the 2mm thick ring Part No 73200 05004 is used for the initial assembly however more or less spacing may be required to...

Page 7: ... its cut outs facing the tool over the Anvil 1 and align so that the Collet lugs engage with the cut outs in the Adaptor Ring 4 Screw the Retaining Nut 3 onto the threaded end of the placing tool head and tighten with a spanner Check that Collet 2 is positioned correctly within the Anvil 1 The opening in the centre of the Collet should be slightly larger than the NeoBolt pin pulling tail diameter ...

Page 8: ... Ring s over placing tool piston rod Screw Collet 2 onto the placing tool piston rod until it reaches the end of the piston rod thread and lightly tighten using a spanner on the flats of Collet 2 Pull and then rotate the sprung outer sleeve of the Head Extension assembly 3 so that it reveals two open cut outs Slide Anvil 1 over Collet 2 and push the expanded end of the Collet into the Anvil bore S...

Page 9: ...al spacing is required If the Collet protrusion is too great reduce the spacer thickness Removal of the Anvil 1 and Collet 2 is the reverse procedure Servicing Instructions Nose assemblies should be serviced at weekly intervals You should hold some stock of all internal components of the nose assembly as they will need regular replacement Remove the nose assembly using the reverse procedure to the...

Page 10: ... AIR SUPPLY CAN DELIVER SUFFICIENT FLOW RATE TO THE TOOL Pressure Settings CAUTION CORRECT AIR PRESSURES ARE IMPORTANT FOR PROPER FUNCTION OF THE INSTALLATION TOOL AND FOR CORRECT INSTALLATION OF THE NeoBolt FASTENER For correct installation of NeoBolt fasteners the air pressure for the specified placing tool must be set as stated in the table below NEOBOLT PLACING TOOL AIR PRESSURE SETTING bar SI...

Page 11: ...ertion To Install NeoBolt fasteners Put NeoBolt pin tail into hole and push fully through the joint layers Fit NeoBolt collar over the pin tail the flanged end of the collar must be closest to the workpiece and rotate clockwise to engage the collar onto the pin fit up thread by at least half a turn Push the Collet fully over the pin pulling tail until Collet fully covers the pulling groove on the ...

Page 12: ...d not be greatly distorted break or shear off Some minor marking of the bearing surface in the pull groove is however normal General Advice for Installing NeoBolt fasteners When installing multiple NeoBolt fasteners fit all the collars onto the pins prior to using the placing tool Avoid dropping the tool as the impact can damage the end of the collet or allow dirt and grit to clog and wear out the...

Page 13: ...5 Avdel Genesis and NeoBolt are registered trademarks of Avdel UK Limited The names and logos of other companies mentioned herein may be trademarks of their respective owners This document is for informational purposes only Avdel UK Limited makes no warranties expressed or implied in this document Data shown is subject to change without prior notice as a result of continuous product development an...

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