Stanley PROSET XT2 76002, Service Manual

Page 1: ...neered Fastening Service Manual Original Instruction Hydro Pneumatic Blind Rivet Tool ProSet XT2 Blind Rivet Tool 76002 Hydro Pneumatic Power Tool Service Manual Original Instruction Hydro Pneumatic B...

Page 2: ...it ENGLISH Figure 1 Figure 2 2 2 ENGLISH 3 2 4 5 1 6 7 1n 1l 1k 1j 1i 1h 1g 1f 1e 1d 1a 1b 1c 1o 1p 1m Figure 2 Figure 1...

Page 3: ...ENGLISH Figure 3 Figure 4 Figure 5 Figure 6 3 3 ENGLISH Figure 4 Figure 3 Figure 6 Figure 5 90 6...

Page 4: ...ENGLISH 4 4 ENGLISH...

Page 5: ...ENGLISH 0 0 0 0 0 0 0 0 1 15 P 11 7111M1 VIilia IF 0 0 0 1 0 VI 00 0 5 5 ENGLISH...

Page 6: ...RETAINING NUT 1 72 TRM00261 MANDREL GUIDE ASSEMBLY for 4 5 size 1 6 E N G L I S H Item Drawing Number Description QTY Spares MOQ Item Drawing Number Description QTY Spares MOQ 1a PRN614 NOSE PIECE 1...

Page 7: ...3753 SAFETY DATA 22 8 3 MOLYKOTE 55M GREASE SAFETY DATA 22 8 4 MOLYKOTE 111 GREASE SAFETY DATA 23 7 7 ENGLISH 2017 Stanley Black Decker inc All rights reserved The information provided may not be repr...

Page 8: ...nd foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction 8 8 ENGLISH This instruction manual must be read by any person installing or operating this tool wi...

Page 9: ...rtainty noise k 3db A 77 1 dB A Vibration Level Uncertainty vibration k 0 1 m s2 2 5 m s2 8 2 ft s2 9 9 ENGLISH 1 Adequate clearance is required for the tool operator s hands before proceeding 2 Do no...

Page 10: ...ENGLISH 2 2 TOOL DIMENSIONS 82 Dimensions in millimetres 10 10 ENGLISH 2 2 TOOL DIMENSIONS Dimensions in millimetres...

Page 11: ...nt for each rivet type together with assembly and maintenance instructions please refer to the ProSet Nose Equipment Manual 07900 09412 11 11 ENGLISH 2 2 PLACING SPECIFICATIONS Rivet Type 2 4 3 32 3 2...

Page 12: ...ool accessories please refer to the ProSet Accessories Manual 07900 09413 12 12 ENGLISH 2 4 MAIN COMPONENTS LIST Refer to figure 1 2 and the table below Item Part Number Description Qty 1 TRM00361 Sta...

Page 13: ...ure rating of 150 of the maximum pressure produced in the system or 10 bar whichever is the highest 13 13 ENGLISH 3 TOOL SET UP IMPORTANT READ THE SAFETY WARNINGS ON PAGES 4 5 CAREFULLY BEFORE PUTTING...

Page 14: ...tention and mandrel extraction system Refitting the mandrel collector turns the vacuum system ON 14 14 ENGLISH Air hoses must be oil resistant have an abrasion resistant exterior and be armoured where...

Page 15: ...07900 00700 Priming Pump Assembly 11 07900 00755 Grease Molykote 111 15 15 ENGLISH 5 SERVICING THE TOOL 5 1 MAINTENANCE FREQUENCY Regular servicing must be carried out by trained personnel and a comp...

Page 16: ...hat the stroke of the tool meets the minimum specification of 26 mm 16 16 ENGLISH 5 6 PRIMING Priming is necessary after the tool has been dismantled and prior to operating It may also be necessary to...

Page 17: ...nut 8 and unscrew the Pulling Head 11 Jaw Guide Lock lm and Spring ln from the Hydraulic Piston 18 17 17 ENGLISH To check the stroke measure the distance between the front face of the Jaw Guide 1f and...

Page 18: ...Seal Assembly 60 and then withdraw this from the intensifier tube of the Handle Upper Assembly 9 18 18 ENGLISH Reassemble as follows Any worn or damaged part should be replaced Clean and check wear o...

Page 19: ...he Trigger Button 6 Unscrew the Schrader Valve 45 using the trigger valve extractor 07900 00692 19 19 ENGLISH Assemble in reverse order noting the following points Seals should be checked for damage a...

Page 20: ...n 18 Empty Collector Bottle 3 15 Debris in Nose Piece 1a Service and clean Nose Assembly 1 13 16 20 20 ENGLISH 7 TROUBLESHOOTING GUIDE Symptom Possible Cause Remedy Page Ref Tool fails to operate On O...

Page 21: ...ed materials in a disposable container and dispose in a manner consistent with local regulations 21 21 ENGLISH Symptom Possible Cause Remedy Page Ref Slow cycle Low air pressure Adjust air pressure to...

Page 22: ...idizing agent 8 3 MOLYKOTE 55M GREASE SAFETY DATA 8 3 1 FIRST AID SKIN Flush with water Wipe off 22 22 ENGLISH 8 1 3 PROTECTING THE ENVIRONMENT Separate collection This product must not be disposed of...

Page 23: ...S H H data for all hydraulic oils and lubricants is available on request from your tool supplier 23 23 ENGLISH INGESTION No first aid should be needed EYES Flush with water 8 3 2 PROTECTING THE ENVIRO...

Page 24: ...ative is at your disposal should you need to confirm latest information 24 ENGLISH Find your closest STANLEY Engineered Fastening location on www stanleyengineeredfastening com contact For an authoriz...