Stanley ProSet XT4, Service Manual

Page 1: ...tening Service Manual Original Instruction II 6 76004 N 16 XX Hydro Pneumatic Blind Rivet Tool ProSet XT4 Blind Rivet Tool 76004 Hydro Pneumatic Power Tool Service Manual Original Instruction Hydro Pn...

Page 2: ...ENGLISH 2 POP aAvdel Fig 1 Fig 2 11 lj lh li 1g la lb lc ld 2 ENGLISH 1 2 3 4 5 6 7 FIGURE 1 1a 1b 1c 1d 1e 1f 1g 1h 1i 1j 1k 1l 1m 1n 1p 1o 8 Fig 2 Fig 1 3 1 2...

Page 3: ...ENGLISH Fig 3 Fig 4 Fig 5 Fig 6 POP aAvdel 3 A B C D ENGLISH 3 Fig 4 Fig 6 90 6 Fig 3 Fig 5...

Page 4: ...B A SECTION A A m Ll 3 et A A 2 5 4 6 7 B B C C SECTION A A 1a 10 1g 1e 1i 1h 1k 1l 1m 1j 1o 1p 8 1p 19 11 15 16 12 17 18 20 21 22 23 26 30 31 24 24 25 29 28 3 6 36 35 33 32 34 51 52a 50 52 52b 46 55...

Page 5: ...25 26 27 28 29 3 1l 1m 1o 1p 8 11 12 13 14 15 16 17 18 19 20 21 1n 1d 1c 1b 1a 1e 1f 1g 1h 1i 1j 1k 2 4 5 10 6 7 30 31 12 32 33 34 35 36 43 44 37 38 39 40 41 42 45 46 47 48 47 49 50 53 54 51 52a 52 5...

Page 6: ...003 05110 End Cap Assembly 1 Y 59 07003 00530 0 Ring 1 Y E N G L I S H 6 5 Item Part Number Description Qty Spares Item Part Number Description Qty Spares 1 76003 15000 Standard Nose Equipment include...

Page 7: ...SAFETY DATA 23 8 3 MOLYKOTE 55M GREASE SAFETY DATA 24 8 4 MOLYKOTE 111 GREASE SAFETY DATA 24 POP Avdel 7 Original Instruction 2017 Stanley Black Decker inc All rights reserved The information provided...

Page 8: ...reign matter out of the hydraulic system of the tool as this will cause the tool to malfunction 8 POPaAvdel This instruction manual must be read by any person installing or operating this tool with pa...

Page 9: ...db A 77 9 dB A 77 9 dB A Vibration Level Uncertainty vibration k 0 1 m s2 2 5 m s2 8 2 ft s2 POP Avdel 9 Care should be taken to ensure that spent mandrels do not create a hazard The mandrel collector...

Page 10: ...ENGLISH 2 2 TOOL DIMENSIONS Fig 9 042 21 343 79 0114 Dimensions in millimeters 10 POPaAvdel 2 2 TOOL DIMENSIONS 79 42 124 114 343 21 54 114 22 40 334 96 152 Fig 9 Dimensions in millimeters 10 ENGLISH...

Page 11: ...and maintenance instructions please refer to the ProSet nose equipment manual 07900 09414 11 POP aAvdel 2 3 PLACING SPECIFICATION Rivet Type Rivet Diameter mm inches 4 0 5 32 4 3 4 8 3 16 6 0 6 4 1 4...

Page 12: ...essories please refer to the ProSet Accessories Manual 07900 09415 POP aAvdel 12 2 4 MAIN COMPONENTS LIST Refer to figure 1 2 and the table below Item Part Number Description Qty 1 76003 15000 Standar...

Page 13: ...ling filtering systems to be used on the main air supply within 3 metres of the tool see fig 3 13 POPaAvdel 3 TOOL SET UP IMPORTANT READ THE SAFETY WARNINGS ON PAGE 8 9 CAREFULLY BEFORE PUTTING INTO S...

Page 14: ...on and mandrel extraction system Refitting the mandrel collector turns the vacuum system ON POPaAvdel 14 Air supply hoses will have a minimum working effective pressure rating of 150 of the maximum pr...

Page 15: ...d oil leaks If damaged remove the tool from service and replace affected items with new parts 15 POPaAvdel 5 SERVICING THE TOOL 5 1 MAINTENANCE FREQUENCY Regular servicing must be carried out by train...

Page 16: ...no foreign matter enters the tool or serious damage may result POP aAvdel 16 5 5 SERVICE KIT For an easy complete service Stanley Engineered Fastening offers the complete Service Kit below Service Kit...

Page 17: ...empty the oil from the tool as follows Before priming empty the oil from tool as follows 17 POPaAvdel Before priming empty the oil from tool as follows Switch OFF air supply at ON OFF Valve 7 Remove...

Page 18: ...e 15 to the rear and out of the Head Assembly 12 Remove the Seal Housing 10 and Lip Seal 11 POP aAvdel 18 Ref fig 1 Switch OFF air supply at ON OFF Valve 7 Remove all nose equipment 1 Refer to section...

Page 19: ...ly 37 38 40 and 41 form the Handle Assembly 33 Remove 0 Ring 39 from the Handle counterbore 19 POP aAvdel Remove the MCS Valve Assembly 31 and Spring 30 from the rear of the Head Assembly 12 Once remo...

Page 20: ...Trigger Button 6 Unscrew the Trigger Valve 35 using the trigger valve extractor 07900 00692 POP aAvdel 20 Remove Gasket 34 from the Handle Assembly 33 Remove O Ring 42 from the Hydraulic tube of the H...

Page 21: ...9 Empty Stem Collector 3 14 Debris in Nose Piece la Service and clean Nose Assembly 1 13 15 21 POP Avdel 7 Troubleshooting Guide Symptom Possible Cause Remedy Page Ref Tool fails to operate In Line On...

Page 22: ...ing eyelids are held open Obtain medical advice if any pain or redness develops or persists POPaAvdel 22 Symptom Possible Cause Remedy Page Ref Slow cycle Low air pressure Adjust air pressure to withi...

Page 23: ...Use barrier cream or oil resistant gloves 8 2 5 Storage Away from heat and oxidizing agent 23 POP aAvdel 8 1 2 Disposal Remove all spills with inert absorbent material Ventilate spill area Place cont...

Page 24: ...data for all hydraulic oils and lubricants is available on request from your tool supplier POP aAvdel 24 8 3 Molykote 55m Grease Safety Data 8 3 1 First Aid SKIN Flush with water Wipe off INGESTION N...

Page 25: ...Fastening representative is at your disposal should you need to confirm latest information Find your closest STANLEY Engineered Fastening location on www stanleyengineeredfastening com contact For an...