Stanley PSI-C, Installation And Use Instructions And Warnings

Page 1: ...the equipment or described in this manual Stanley Assembly Technologies Applications Productivity Center 5800 Enterprise Court Warren MI 48092 3476 Tel 586 393 1100 Fax 586 393 1200 Toll Free in the US 1 877 787 7830 www stanleyworks com PSI C 0406 THE STANLEY WORKS ALL RIGHTS RESERVED G G G G G G G G G G G G G G G G G G rUzUlUjG 㟬䏭ⷸ㐐GἼ㷐ẠGᴴ G _XTXXG 䊀䆠 G_㵜G W 䝬G ࣜࣜࣜऌऄऋऊँࣶࣜࣜ ࣲࣩࣩࣴࣳࣳ ࣳࣤ堆ࣥࣜࣨࣜंࣽऔࣶࣜࣜ ࣩࣴ...

Page 2: ... Air Supply Requirement 6 Tool Compatibility and Transducer Pulse Tools 7 Layout and Operator Interface 8 Main Menu and Application Programming 9 Parameter Set Up 10 Test 11 Administration Functions 12 Error Proofing OK NOK 13 Normal Operation Run Mode 13 Inputs Outputs I O 14 RJ45 15 Networking 15 Service and Maintenance 15 Troubleshooting and Adjustments 16 2 PSI C ...

Page 3: ...Only allow suitably qualified personnel to install program or maintain this equipment and or system These persons must be knowledgeable of any potential sources of danger and maintenance measures as set out in the Installation Operations and Maintenance manual This product must be transported stored and installed as intended and maintained and operated with care to ensure that the product function...

Page 4: ...he standard configuration utilizes a CE approved power supply that is UL listed It consists of a wall mount 120VAC transformer with a 16VAC 50 Hz at 1 Amp power output Power supplies for other International standards Japan 110 v 50 Hz 1 Amp part 10565 Australia 240 v 50 Hz 1 Amp part 10566 United Kingdom 240 v 50 Hz 1 Amp part 10567 Europe 220 v 50 Hz 1 Amp part 10568 To Avoid Injury Plug power co...

Page 5: ... rated up to 7 amps at 48V AC DC Printer optional Internal Thermal Printer for documentation of cycle data onto individual labels 2 x 4 adhesive backed Serial Port RS 232 port RJ45 connector Interface Dual Line 0 5 LCD backlit 16 character Five button keypad Up Down Enter Menu Back ADMIN Back button Momentary for Batch reset hold down 2 sec for Over ride LED Indicators CYCLE OK NOK Indicators BATC...

Page 6: ...valve and will not allow air flow back thru the lubricator This type is not recommended for use with the ePro FSC The tool air hose cable for the EITP EITM and ESPT series of tools is called the GEMINI The GEMINI air hose includes an integral transducer cable and is available in 3 8 I D coiled or straight and available in many lengths A separate transducer cable is also available Prevent any unnec...

Page 7: ...he torque required If prevailing torque is present then an over sized tool may be required If you desire to utilize any other brand of standard pulse tool Uryu Atlas Copco etc contact your salesperson for a transducer attachment for your tool This allows use of these common tools to be controlled with the PSI C process controller wzpTjG䆮䔎 㦖G G㭒㣪䞲Gぢ ⰢG㞚 G㓺䌶ⰂGwlG䔎 㓺 G䗚㓺䒊ὒG 䢎Gᾦ䢮 㦚GṖ㰧 UG 䞲Gộ㦖G 㔶㦮G 㧒㯞ⰾ...

Page 8: ...45 REMOTE KEYPAD LIGHTS etc 12 24V I O INPUTS OUTPUTS POWER SOCKET ePro URYU option POWER SOCKET STD 3 8 NPT AIR OUTPUT GEMINI HOSE CONNECT I O SCHEMATIC DATA X FER NETWORK SERIAL ETHERNET or DCX PFCS 1 2 NPT AIR INPUT TRANSDUCER CABLE CONNECT GEMINI HOSE PSI C ...

Page 9: ...Installation and Use 9 11 10 20 23 22 4 7 5 19 6 17 9 8 18 13 15 24 27 30 32 1 21 3 34 35 12 33 25 29 28 26 2 31 16 36 37 38 ePro FSC Controller Assembly Assembly Part No 11024 PSI C PSI C ...

Page 10: ...creen Press the ENTER key and the ePro automatically checks and sets the ZERO and MAX values of the transducer connected TARGET TORQUE Enter the target torque of the application by scrolling up or down press ENTER HIGH LIMIT Scroll to set the upper torque specification press ENTER LOW LIMIT Scroll to set the low limit torque specification press ENTER BATCH COUNT Scroll up to set the number of fast...

Page 11: ...LETE CAL TRANSDUCER CHECKING CAL CAL TRANSDUCER CHECKING MAX PARAMETER 1 NOT SETUP SET TARGET TORQUE 50 0 NOM CAL VALUE TQ 75 0 CAL TRANSDUCER CHECKING ZERO CAL TRANSDUCER CHECKING MAX CAL TRANSDUCER COMPLETE SET HI LIMIT TORQUE 57 5 Use the UP DWN arrows to find the parameter set desired Press ENTER to select Default HI LO Limits are set to 15 of Torque Target 11 PSI C PSI C ...

Page 12: ...OPERATION FLOWCHART INITIAL SETUP FSC CONT SET BATCH TIMER SECOND S 4 SET BATCH COUNT COUNT 2 TQ 50 5 PS 2 CT 02 TIMER 004 This is the RUN screen SET LO LIMIT TORQUE 42 5 12 PSI C PSI C CONT ...

Page 13: ... the tool will run until TARGET TQ is achieved MAX PULSE COUNT This sets a maximum allowable PULSE COUNT before the cycle is REJECTED If a strip or cross thread occurs this can help detect the bad cycle It can also detect a failing pulse pack unit Press ENTER and LAST RUN and MAX PULSE CT setting will appear The setting can be tested at this point Watch the screen and run some good and bad cycles ...

Page 14: ...usually 50 60 of the specified final torque Press ENTER Note BATCH COUNT must be programmed for correct sequencing The Run Screen will now show PTQ when running the PRETORQUE or snug torque PRETORQUE all fasteners When PRETORQUE BATCH is finished OK The Run Screen will change to show TQ Final Torque all fasteners Note MIN PULSE COUNT may need to be adjusted to accept final torque while still rejec...

Page 15: ...START 65 START PSI PSI 50 ADMIN MENU START PSI ADMIN MENU DOWNSHIFT DOWNSHIFT TORQUE 50 0 JOINT CONDITION PULSES 0 ADJUST DOWNSHIFT PSI 35 START 50 DYN TQ 0 0 STATIC TQ 0 0 CAL CORRECT CAL 200 0 CONTINUED BELOW PULSE DELAY PULSE S 5 ADMIN MENU PULSE DELAY PRETRIGGER PT 00 0 A 00 0 ADMIN MENU PRETRIGGER ADMIN MENU MAX PULSE COUNT LAST RUN 32 MAX PULSES 200 ADMIN MENU MIN PULSE COUNT LAST RUN 37 MIN...

Page 16: ...0 UP SET DWN CLR ADMIN MENU CYCLE COUNTER CYCLE COUNTER CYCLES 0 ADMIN MENU BATCH COUNT SET BATCH COUNT COUNT 2 SET BATCH TIMER SECOND S 4 ADMIN MENU BATCH TIMER ADMIN MENU LO LIMIT ADJUST LO LIMIT TORQUE 43 2 ADJUST HI LIMIT TORQUE 52 8 ADMIN MENU HI LIMIT CONTINUED BELOW ADMIN MENU CYCLE DELAY SET CYCLE DELAY DELAY 1000 CONTINUED ON NEXT PAGE 16 PSI C PSI C CONT ...

Page 17: ...T ADMIN MENU TIME DATE 03 08 07 01 49 UP SET DWN EXIT SET TIME DATE MONTH 03 SET TIME DATE DAY 08 SET TIME DATE YEAR 07 CONTINUED ON NEXT PAGE ADMIN MENU STATS STATS SAMPLES 10 DATA UP CLR DWN DWNLOAD ADMIN MENU DATA DATA 28 800 8 N 1 DATA DATA CLEARED CONTINUED BELOW 17 PSI C PSI C CONT ...

Page 18: ... TQ 0 0 PRETORQUE THOLD 0 0 PRETORQUE PSI 50 0 ADMIN MENU ADMIN LOCK OFF LEARN ADMIN CODE CODE ADMIN MENU RAMP SPEED MED ADMIN MENU RAMP SPEED HI ADMIN MENU FILTER SET FILTER FREQ FREQ 1150 ADMIN MENU RAMP SPEED LOW UNIT IP ADDRESS 192 ADMIN MENU ETHERNET OPERATION FLOWCHART ADMIN MENU FSC CONT CONTINUED BELOW ADMIN MENU RAMP SPEED OFF 18 PSI C PSI C CONT ...

Page 19: ...OUT is recommended when only one PSET is being utilized Pressing the BACK button clears the batch The BATCH NOK output fires and turns on the red BATCH LED Pressing and holding the BACK button for 1 2 seconds puts the ePro in OVER RIDE mode OVER RIDE means that the system has full power without any torque control or shut off capabilities The ePro has a two line main display This shows the final TO...

Page 20: ...of either polarity I O SCHEMATIC OUTPUTS PIN 1 COMMON PIN 2 CYCLE OK PIN 3 CYCLE NOK PIN 4 BATCH OK PIN 5 BATCH NOK INPUTS PIN 6 DISABLE TOOL PIN 7 BATCH REJECT RESET PIN 8 MANUAL WRENCH ACCEPT PIN 9 PSET BIT 3 BINARY PIN 10 PSET BIT 2 PARAMETER PIN 11 PSET BIT 1 SELECT PIN 12 INPUT COMMON I O CONNECTOR PLUG OPTIONAL PART 11424 BATCH DISABLE BATCH BATCH 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 PS1 0 1 0 P...

Page 21: ...a Collection and Download If the ePro FSC has the optional DTU Data Transfer Unit part 10771 all parameter sets and rundown data from the last 700 readings per Pset is stored in the memory of the DTU The SigmaSIX Data Transfer Kit part 11556 can be used to download this data to a Microsoft Excel spreadsheet The kit includes the SigmaSIX Data Transfer Software Program and all cables and adapter req...

Page 22: ...led and the ePro is being converted to PFCS communication follow the instructions below PFCS EtherNET network card Remove jumpers from main control board JP1 and JP2 PFCS Serial network card Remove all jumpers from main control board JP1 and install jumpers onto all positions on JP2 Once the Data Collection Cable Assembly is correctly assembled Open the SigmaSIX Data Collection Software Program Se...