Stanley RS25, User Manual

Page 1: ... 2011 Stanley Black Decker Inc New Britain CT 06053 U S A 31846 12 2013 Ver 10 Safety Operation and Maintenance USER MANUAL RS25 HYDRAULIC RAIL SAW ...

Page 2: ...r des Geräts Numéro de série de l équipement Numero de serie del equipo Matricola dell attrezzatura All Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Appro...

Page 3: ...t servicing of hydraulic tools other than routine main tenance must be performed by an authorized and certified dealer Please read the following warning For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative WARNING SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SER...

Page 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate...

Page 5: ...ower source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condi tion Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher the normal temperatures at the tool which can ...

Page 6: ...cts are detected stop operation of the tool immediately and determine the cause Do not use the tool until the defect is corrected If the Rail Saw is dropped with a cutting wheel in stalled the cutting wheel should be examined thor oughly before use Only use cutting wheels that comply with ANSI B7 5 ISO 525 603 Check that the maximum operating speed rpm revolutions per minute of the cutting wheel i...

Page 7: ...YDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR...

Page 8: ...CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PE...

Page 9: ...ressure 2500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters pe...

Page 10: ...gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140...

Page 11: ...d Cracked or dam aged wheels must never be used 2 Check that the surfaces of the wheel that come in contact with blotters and flanges are free of dirt and other foreign particles 3 Remove the jam nut 77 and outside collar 78 by using a box type wrench while gripping the cutting wheel 4 Install the cutting wheel Make sure blotters or labels remain on the cutting wheel 5 Reinstall the outside collar...

Page 12: ...djust the capscrews see Figure 2 as required 7 Adjust the wheel guard 87 so that it does not in terfere with the cutting process and cuttings are di rected away from the operator SAWING THE RAIL 1 Always start the rail saw with the cutting wheel away from the work surface 2 Start the cut with the wheel rotating NOTE Do not bump the rail Feed the wheel through the material as fast as possible witho...

Page 13: ... away from excessive heat or moisture Wheels should not be stored where they will be exposed to high humidity water other liquids or freezing temperature If wheels are supplied with blotters attached suitable separators should be used to preserve flatness COLD WEATHER OPERATION If the saw is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally reco...

Page 14: ...is can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool ...

Page 15: ...7 10 gpm 26 34 lpm 2000 psi 140 bar Coupler or hoses blocked Remove obstruction Mechanical failure Have tool serviced by authorized dealer Saw runs backwards Pressure and return lines incorrectly connected Correct hose connections Motor shaft rotates counter clockwise as viewed from the end of the motor shaft Saw cuts too slow Insufficient fluid flow or too high back pressure or relief valve set t...

Page 16: ... A weighted sound pressure level Lpa ref 20 µPa at operator s position in decibels 97 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements Decl...

Page 17: ...RS25 User Manual 17 RS25 PARTS ILLUSTRATION ...

Page 18: ...12 1 JAM NUT 78 62291 1 OUTER COLLAR ITEM PART NO QTY DESCRIPTION 79 62290 1 INSIDE COLLAR 80 00720 1 SET SCREW 81 23246 1 DOWEL PIN 82 59050 1 THRUST COLLAR 83 30219 1 RETAINING RING 84 31034 A R SHIM 005 85 31032 A R SHIM 020 86 31033 A R SHIM 010 87 30957 1 WHEEL GUARD 16 IN MODEL 28709 1 WHEEL GUARD 14 IN MODEL 73168 WHEEL GUARD 16 IN MODEL LOW SPARK SEE PHOTO PAGE 19 88 17652 1 SECTOR 89 2872...

Page 19: ...ION PLAQUE 14 IN MODEL 129 56706 1 DETENT ASSY 130 1 REFER TO ITEM 129 131 66138 1 RAIL CLAMP ASSY 132 11210 1 SOUND POWER STICKER 133 05152 1 LOGO ADDRESS DECAL 66134 1 MOTOR ASSY 31845 1 SEAL KIT Verify the correct model number before ordering NOT SOLD INDIVIDUALLY WHEEL GUARD 16 INCH LOW SPARK P N 73168 Item 133 P N 05152 Logo Address Decal UP Model Only ...

Page 20: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com ...