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6 ► SRP 2240 / 3860 

User Manual

SAFETY

Safety information contained in the operating and maintenance 

instructions

The following terms and symbols are used in this operating 

manual that draw attention to important information:

 

Refers  to  special   information  and/or  orders   and

 

prohibitions directed towards preventing damage

 

Refers   to   orders   and  prohibitions  designed   to

 

prevent injury or extensive damage.

 

Refers to special information on how to use the machine  

 

most efficiently.

Attention

Danger

Important

This Stanley machine has been built according to the state of the 

art in compliance with the pertinent rules. Nevertheless, these  

machines can still constitute a hazard to persons and property if:

•  not used for the intended purpose,

•  not operated by suitably qualified and instructed personnel,

•  modified or converted in an improper manner,

•  the pertinent safety regulations are not observed

For this reason, any person entrusted with the operation, main- 

tenance or repair of the machine is obliged to read and follow the 

operating instructions and particularly to observe the safety 

regulations. If necessary, it must be confirmed by the signature of 

the company using the machine.

Furthermore, the following must be made known and observed:

•  pertinent regulations for the prevention of accidents,

•  generally recognized safety rules,

•  country-specific regulations

Normal use

The machine is suitable for all compaction jobs in civil works and 

road construction. All ground materials such as sand, gravel, 

sludge, crushed stone, asphalt and composite sett paving can be 

compacted.

Improper  use

The machine can constitute hazards if not used by instructed 

personnell or for other than the intended purpose.

Weighing down and riding on the machine is forbidden.

The machine must not be used on slopes with a gradient of more 

than 25° (Honda 20°).

Do not use the machine on hard concrete, set asphaltic surfaces, 

highly frozen or unstable surfaces.

Who is allowed to operate the machine?

Only suitable qualified, instructed and authorised persons over 18 

years of age may operate the machine.

In variance from this, minors can be employed, as long as it is 

necessary to their training objective and their protection is assured 

by a supervisor.

Persons under the influence of alcohol, medication or drugs must 

not operate, maintain or repair the machine.

Maintenance and repairs, in particular of hydraulic systems and 

electronic components require special knowledge and must be 

carried out only by skilled persons (mechanics specialising in 

construction and agricultural machinery).

Conversions and modifications to the machine

Unauthorized modifications and conversion of the machine are not 

permitted for safety reasons.

Spare parts and special equipment not delivered by us are also 

not approved by us. The installation and/or the use of such parts 

can also have a detrimental effect on the operating safety.

The manufacturer disclaims all liability for any damage resulting 

from the use of non-original parts or special equipment.

Transporting the machine

Only load and transport the machine as specified in the operating 

instructions.

Only use suitable means of transport and hoisting with sufficient 

loading capacity!

Attach suitable slinging means to the points of attachment 

provided.

Secure the machine to prevent it from tilting or slipping.

It is highly dangerous to walk or stand under suspended loads. 

Secure the machine on transport vehicles to prevent it from 

rolling, slipping and tilting.

Starting  the machine

Prior to starting

Familiarise yourself with the operating and control elements and 

the mode of operation of the machine and the working environ- 

ment. This includes, e.g. obstacles in the working area, loading 

capacity of the ground and the necessary safety provisions.

Use personal protective equipment (safety footwear, hearing 

protectors, etc.).

Check to ensure that all safety devices are firmly in place.

Do not start the machine if instruments or control devices are 

faulty.

Starting

For machines with hand start, only use the safety cranks tested by 

the manufacturer, and precisely follow the operating instructions 

of the motor manufacturer.

To crank-start diesel motors; Important is the correct position to 

the motor and the correct hand position on the crank.

The hand crank must be turned with maximum force until the mo-

tor starts, otherwise the crank can rebound.

Precisely follow the starting and stopping procedures specified in 

the operating instructions and observe indicator lights.

Only start and operate machines with an electrical starter from the 

instrument panel.

Starting and operation of the machine in potentially explosives 

atmospheres is forbidden!

Starting with battery junction cables

Connect «positive» to «positive» and «negative» to «negative» 

(earthing lead). Always connect the earthing lead last and discon- 

nect first! Incorrect connection will cause serious damage to the 

electrical system.

Starting  in enclosed  spaces, tunnels,  mines or deep ditches

Engine exhaust gas are highly dangerous!

For this reason, when operating the machine in enclosed spaces, 

tunnels, mines or deep ditches, it is important to ensure that there 

is sufficient air to breath (see UVV «Construction work», BGV 

C22, paragraphs 40 and 41).

Summary of Contents for SRP 2240

Page 1: ...2015 Stanley Black Decker Inc New Britain CT 06053 U S A 74922 1 2016 Ver 2 USER MANUAL Safety Operation and Maintenance SRP COMPACTION REVERSIBLE PLATE SRP 2240 SRP 3860...

Page 2: ...mung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No...

Page 3: ...se read the following warning For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative...

Page 4: ...low this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNIN...

Page 5: ...reliability and service life of the machine when used on the construction site and reduce repair costs and downtimes Always keep these instructions at the place of use of the machine Only operate the...

Page 6: ...ng in construction and agricultural machinery Conversions and modifications to the machine Unauthorized modifications and conversion of the machine are not permitted for safety reasons Spare parts and...

Page 7: ...ements of the manufacturer Therefore only use original spare parts Hydraulic lines must previously be rendered pressureless before working on them Hydraulic oil discharging under pressure can cause se...

Page 8: ...H2 1180 MM 46 4 IN WORKING WIDTH B1 400 MM 15 7 IN 450 MM 17 7 IN WORKING WIDTH B2 600 MM 23 6 IN 2 WEIGHTS BASIC UNIT B1 BASIC UNIT B2 TRANSPORTATION KIT ELECTRICAL STARTER 100 KG 220 4 LB 8 KG 242 K...

Page 9: ...EC MACHINERY DIRECTIVE IN THE VERSION 2006 42 EC WAS DETERMINED TAKING INTO ACCOUNT THE FOLLOWING STANDARDS AND DIRECTIVES IN OPERATIONAL USE VALUES CAN DEVIATE DEPENDING ON THE PREVAILING CONDITIONS...

Page 10: ...ing control at the tow bar 1 Control lever The control lever serves for adjustment of the unbalances in the exciter and in turn for coninuous regulation I Forward 0 Point compacting II Reverse The con...

Page 11: ...nce contained in them Stand the machine on an even surface Check the Engine oil level the hydraulic oil level the fuel supply that screw connections are secure condition and function of hydraulic hose...

Page 12: ...speed lever 1 to MIN If the motor doesn t start set the throttle lever about 1 3 of the way to MAX Turn the engine switch 4 to the ON position Pull the starter grip 5 lightly until you feel resistance...

Page 13: ...to warm up If the choke lever 3 has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up To stop the engine in an emergency simply turn...

Page 14: ...pecial accessories to prevent damages to the compaction material and to the machine Only use sufficiently strong and secure loading ramps when loading Check the contact points frame lifting rings befo...

Page 15: ...over The transport trolley can be used for problem free transport of the machine Position the towing bar 1 vertically Remove the undercarriage 2 from the mounting bracket 3 and place it on the floor P...

Page 16: ...the towing bar tilt the machine backwards until the machine is horizontally seated on the undercarriage The device is ready to be moved After transport hook the undercarriage back into position by pro...

Page 17: ...er 1 Change fuel filter 1 Check valve clearance 1 3 3 Check rubber buffers Check hydraulic oil level Change hydraulic oil Check the hydraulic hose lines Check V belt 3 Check screwed connections for ti...

Page 18: ...ngine SRP 2240 0 6 l First time after 20 h then every 100 h Engine oil API SG CE SAE 10W40 SRP 3860 1 1 l 2 Exciter SRP 2240 0 5 l First time after 100 h the every 500 h or annually Engine oil API SG...

Page 19: ...soline mixture Avoid getting dirt or water in the fuel tank Important Add fuel to the bottom of the maximum fuel level limit of the fuel tank Do not overfill Use unleaded automotive gasoline only Wipe...

Page 20: ...ea avoid open fire and sparks fire and explosion hazard Risk of eye injuries Wear safety goggles Danger Paper air filter element Blow compressed air not exceeding 207 kPa 2 1 kgf cm 30 psi through the...

Page 21: ...chine on a daily basis After cleaning all cables hoses and connections check the unit for leakage on hoses or at connections Check for chafing points and other damage Do not use your hand to check hos...

Page 22: ...ubber buffers With vibrating devices it is important to check intermittently the screw connections for tightness Pay attention to the tightening torque Check the rubber buffers 1 for tears and outbrea...

Page 23: ...r to knock the rubber stops downwards Both buffers should be equally pre tensioned Tighten nuts 1 Crank the drive manually and re check tension and correct if necessary Replace V belt guard Do not sta...

Page 24: ...n off old oil Care is to be taken with the draining of hot oil Danger of scalding Collect oil which has run out or over flowed and dispose it in an environment friendly manner Screw in oil drain screw...

Page 25: ...level is too low top up with hydraulic fluid if too high drain off excess fluid With the machine running and the throttle lever in the V position close locking screw 1 Important 1 Serial No 2 Manufac...

Page 26: ...service center Reduced engine performance Fuel supply is obstructed Tank run dry Fuel filter blocked Tank venting is inadequate Leaks at pipes unions Air cleaner blocked Incorrect valve clearance Too...

Page 27: ...SFP 2240 3860 User Manual 27 NOTES...

Page 28: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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