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6 | TA54 User Manual 

Safety Precautions

The Safety Alert Symbol alerts you to potential 
personal injury hazards. Obey all safety messages 
that follow to avoid possible injury or death.

Indicates an imminently hazardous situation which 
will result in death or serious injury.

Indicates a potentially hazardous situation which 
could result in death or serious injury

Indicates a potentially hazardous situation which 
could result in property damage.

Always observe safety symbols. They are included for your safety and for the 
protection of the tool.

WARNING:

 Read all safety warnings and instructions. Failure 

to follow the warnings and instructions may result in tool 
damage and/or serious injury. 

WARNING:

 To reduce the risk of injury, read the instruction 

manual.

General

• 

Do not discard safety instructions. Give to the operator.

• 

This tool will provide dependable service if operated in accordance 
with the instructions given in this manual. Read and understand this 
manual and any stickers and tags attached to the tool and hoses before 
operation. Failure to do so could result in personal injury or equipment 
damage.

• 

Inspect the tool before each use and ensure all decals are legible. 
Contact STANLEY if replacements are needed.

• 

Establish a training program for all operators to ensure safe operation. 
Do not operate the tool unless thoroughly trained or under the 
supervision of an instructor. Keep out of the reach of children.

• 

Operators and maintenance personnel shall be able to physically handle 
the bulk, weight and power of the tool.

• 

Avoid unsuitable postures as these positions do not allow for 
counteracting of normal or unexpected movement of the tool, such as 
a sudden break of the tool bit. Change postures during extended tasks 
to help avoid discomfort or fatigue.

• 

Never use the tool unless the inserted tool is retained with a proper 
retainer.

• 

Do not operate a damaged, improperly adjusted, modified or 
incompletely assembled tool.

• 

Use and maintain the tool as stated in this manual. Misuse of the tool 
can cause serious injury. Do not modify the tool in any way.

• 

Do not operate the tool in explosive atmospheres, such as in the 
presence of flammable liquids, gases or dust. Power tools create sparks 
which may ignite the dust or fumes.

• 

Provide adequate ventilation in closed areas when operating a gas or 
diesel hydraulic power source.

• 

Do not inspect, carry, clean, change accessories or perform 
maintenance on the tool while the power source is connected. 
Accidental engagement of the tool can cause serious injury.

• 

Ensure work piece is securely fixed. Be aware that failure of the work 
piece or accessories may generate high velocity projectiles.

• 

Never use the tool bit as a hand struck tool. 

• 

Stay alert, watch what you are doing and use common sense when 
operating a hydraulic tool. Do not operate this tool if you are tired or 
under the influence of drugs or alcohol. A moment of inattention while 
operating hydraulic tools may result in serious injury.

• 

During operation, do not contact mechanisms, accessories or hardware 
as they can become very hot or sharp; use your Personal Protection 
Equipment (PPE).

• 

Supervising personnel should develop additional precautions relating to 
the specific work area and local safety regulations.

• 

Never operate the tool if you are unsure about the presence of 
underground utilities, such as electrical cables, gas pipes, etc. These can 
cause a hazard if damaged with the tool.

• 

The tool is not insulated against coming into contact with electric 
power. Use hose certified as non-conductive.

• 

Do not overreach. Maintain proper footing and balance at all times 
when using the tool.

• 

Slips, trips and falls are major causes of workplace injury. Be observant 
of hoses or oil surfaces lying about the work area, as they can be a 
tripping hazard.

• 

Operators must start in a work area without bystanders and must assess 
the risks to bystanders.

• 

Keep work area clean and well lit. Cluttered or dark areas invite 
accidents.

• 

Operators must be familiar with all prohibited work areas such as 
excessive slopes and dangerous terrain conditions.

• 

Only use clean hydraulic fluid, filling equipment and lubricants that 
have been recommended by STANLEY.

• 

Ensure tools are working properly and safely by performing preventative 
maintenance (PM) procedures.

• 

Repair and service of this tool must only be performed by an authorized 
and certified dealer.

• 

Do not force the tool to do the work of a larger tool. Use the correct 
tool for your application.

• 

Use only hoses and hose couplings that are rated for a minimum 
working pressure of 2500 PSI (172 BAR).

• 

In spite of the application of relevant safety regulations and the 
implementation of safety devices, certain residual risks cannot be 
avoided. These risks are: repetitive strain injury due to incorrect posture 
and risk of pinching fingers when changing tool bit. 

Dust and Fumes

• 

WARNING:

 Some dust created by power sanding, sawing, grinding, 

drilling, and other construction activities contains chemicals known 
to the State of California to cause cancer, birth defects or other 
reproductive harm. Some examples of these chemicals are:

• 

Lead from lead-based paints,

• 

crystalline silica from bricks and cement and other masonry 
products, and

• 

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this 
type of work. To reduce your exposure to these chemicals: work in a well 
ventilated area, and work with approved safety equipment, such as those 
dust masks that are specially designed to filter out microscopic particles.
Protect yourself and those around you. Research and understand the 
materials you are grinding. Follow correct safety procedures and comply 
with all applicable national, state or provisional health and safety regulations 
relating to them, including, if appropriate arranging for the safe disposal of 
the materials by a qualified person.
• 

When dust or fumes are created, control them at the point of emission. 
Direct tool exhaust to minimize disturbance of dust.

• 

Operate and maintain the tool as recommended in this manual to 
minimize dust.

• 

Use respiratory protection in accordance with employers instruction or 
as required by occupational health and safety regulations.

• 

Avoid prolonged contact with dust. Allowing dust to get into your 
mouth, eyes or lay on the skin may promote absorption of harmful 
chemicals.

PPE

• 

Always wear safety equipment such as impact resistant goggles, ear 
protection, head protection, breathing protection and safety shoes at all 
times when operating the tool.

• 

Hands may be exposed to hazards, impacts, cuts, abrasions and heat. 
Wear gloves.

• 

Wear a hardhat if performing overhead work.

• 

Use PPE that conforms to standards ANSI Z87.1 (Eye and Face 
Protection), ANSI Z89.1 (Head Protection), ANSI Z41.1 (Foot Protection) 
and ANSI S12.6 (S3.19) (Hearing Protection).

• 

Do not wear loose fitting clothing or jewelry when operating the tool.

M003

Wear Ear 

Protection

M004

Wear Eye 

Protection

M016

Wear a Mask

Sound

• 

Exposure to high noise levels can cause permanent, disabling hearing 

Summary of Contents for TA54

Page 1: ...e l quipement Numero de serie del equipo Matricola dell attrezzatura ALL MODELS NOTED ABOVE Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha...

Page 2: ...2 TA54 User Manual 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 4 A B 3 4 C 4 5 8 10 9...

Page 3: ...TA54 User Manual 3 H 1 2 3 4 5 6 7 8 9 10 G 1 2 3 E 5 6 7 8 9 10 11 12 14 D 4 E F 1 2 3 4 5 6 7 9 10 11 12 13 F 14 16 15 17 18 19 22 21 23 24 25 26 F 8 20 13...

Page 4: ...l Kit Not Shown In seal kit TA54 Trigger Illustration Detail E F ITEM P N DESCRIPTION TA54103 TA5410301 TA5410318 TA54113 Detail D 1 00114 Roll Pin 2 04525 Trigger 3 00936 Adapter 56725 Hose Whip Mode...

Page 5: ...eal Kit Not Shown In seal kit TA54 Nose Illustration Detail H ITEM P N DESCRIPTION 1 01795 Jam Nut 2 15016 Rod Wiper 3 08434 Felt Washer 4 04902 Retaining Ring 5 14884 Seal Washer 6 14891 Rod Wiper 7...

Page 6: ...he tool The tool is not insulated against coming into contact with electric power Use hose certified as non conductive Do not overreach Maintain proper footing and balance at all times when using the...

Page 7: ...increase in vibration Check for vibration level before each service If you feel a higher than normal vibration contact your STANLEY dealer for repair Hydraulic Warning Hydraulic fluid under pressure...

Page 8: ...d washer from the bottom of the tamper shoe 4 Using a soft faced mallet lightly strike the top of the shoe to remove it from the piston 5 Fit the new tamper shoe onto the piston 6 Thread the retaining...

Page 9: ...hydraulic oil from the tool making sure to collect the oil for recycling Disassemble the tool and dispose of all non metal parts Recycle the metal components Contact your local municipal recycling au...

Page 10: ......

Page 11: ......

Page 12: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com...

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