Star Asia MQ38990, Owner'S Manual

Page 1: ...public roads or highways Operation of this ATV by children under the age of 16 increases the risk of SEVERE INJURY or DEATH Never permit children under age 16 to operate this ATV Always using an appro...

Page 2: ...Idle Speed 1500 100 rpm Start Mode Electric Clutch Centrifugal Oil dipped segmented Spark plug type C7HSANGK Engine Oil Capacity 0 9 Liters Engine Oil 15W 40 SE Oil Pump Inner Outer Rotor Type Magnet...

Page 3: ...that the vehicle could travel under Do not ride in areas where other recreational vehicles are being operated Be respectful of landowners and the environment 2 This vehicle should NEVER be operated in...

Page 4: ...e clothing 12 LOOSE CLOTHING LONG HAIR OR ARTICLES WORN BY ANY OPERATOR OR PASSENGER MUST BE FULLY CONTAINED OR COVERED TO PREVENT THEM FROM POSSIBLY BEING CAUGHT IN ROTATING PARTS OF THE VEHICLE OR T...

Page 5: ...increase the risk of loss of control ALWAYS SLOW DOWN A collision or rollover can occur quickly even during routine maneuvers such as turning and riding on a hill or over obstacles 24 DO NOT RACE JUMP...

Page 6: ...Front Turn Indicator 5 Front Bumper 3 Headlight 7 Front Tire 11 Rear Tire 8 Seat Fig 1 6 Front Wheel Hub 10 Shifter 17 Utility Container Bracket 16 Utility Container Hasp 15 Utility Container not for...

Page 7: ...0 Keyed Ignition Switch 21 Horn Button 22 L R Turn Signal Switch 23 Headlight Switch 24 Choke Lever 25 Reverse Indicator 26 Neutral Indicator 27 Speedometer Fig 3 BASIC FEATURES 28 Steering Column 29...

Page 8: ...f the vehicle to a height which will allow the tires to be mounted to the hub Fig 8 Note It is possible but not recommended for two people to lift both the back and front of the vehicle while a third...

Page 9: ...the screws Fig 11 black circles on the steering column 13 Mount the steering wheel using a Philips head screwdriver and the supplied three M6 x 16mm button head screws Fig 12 Be sure that the flat on...

Page 10: ...and a 8mm socket and socket wrench to attach the windshield bracket as shown in Fig 12 with the two M6 x 25mm Philips button head screws flat washers and nuts 21 Use the M6 x 35mm Philips button head...

Page 11: ...T TIGHTEN Next use the remaining two M8 x 50mm shoulder bolts and nuts Fig 19 Right with the nut UNPACKING AND ASSEMBLY underneath DO NOT TIGHTEN Next secure the rear of the armrest with the uppermost...

Page 12: ...on the band and tighten using a Philips screwdriver and a box end wrench Place the body brace on the body and align the holes on the vehicle body behind the drivers side as shown in Fig 27 circled Re...

Page 13: ...eir respective plugs and use the included plastic wire ties to secure the wires against the frame and to keep them from hanging down Fig 31 Repeat this step for the opposite side brake and turning ind...

Page 14: ...rubber gloves for the following steps Remove the cap strip from the electrolyte container and put the strip aside you ll use this later as the battery sealing plug Fig 33 Place the electrolyte contain...

Page 15: ...the red positive pole of the battery as shown in Fig 35 2 Connect the black negative cable to the black negative pole of the battery as shown in Fig 36 3 Set the battery charger to 12VDC output befor...

Page 16: ...attery always connect the POSITIVE TERMINAL FIRST and the NEGATIVE TERMINAL LAST When DISCONNECTING the battery terminals should be disconnected in the REVERSE ORDER negative terminal first then posit...

Page 17: ...SELECTION The proper fuel is very important for the engine Use only regular unleaded gasoline with an octane rating of 90 or higher Ensure that there is no dust dirt or water which has mixed in the f...

Page 18: ...10 C however because viscosity varies with regions and temperatures if you wish to use another viscosity select a suitable oil as described in the chart above Initial oil change should be performed a...

Page 19: ...uld be serviced at least once every 30 days of use Service the filter more frequently when using the vehicle in unusually wet muddy or dusty environments To service the filter 1 Open the engine cover...

Page 20: ...or equivalent as shown in the chart below The spark plug should be checked every 50 to 100 hours of use Recommended replacement spark plug C7HSANGK NOTE ALWAYS thread a spark plug in as far as possibl...

Page 21: ...specific direction as indicated by an arrow on the sidewall must be installed correctly TIRE TYPE The vehicle is equipped with five low pressure tubeless tires The size of the tire is 18x7 00 8 180 7...

Page 22: ...euse brake fluid or fluid that has been exposed to air for an excessive amount of time BRAKE TYPE This vehicle uses three disc brakes for stopping Each front wheel has a disc brake and the rear axle h...

Page 23: ...h 8 Adjust and lubricate the drive chain at 10 hours or one month BRAKE SYSTEM BREAK IN Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake sy...

Page 24: ...amage free without cracks rips or cuts Verify tread depth is sufficient and inspect the wheels for damage Fasteners Check to ensure tire and wheel fasteners are tight and check other fasteners as need...

Page 25: ...E ENGINE The Keyed Ignition Switch Fig 3 Item 20 has three positions OFF ON START To start the engine follow these procedures 1 Perform the Pre Ride Inspection 2 Sit in the driver s seat and fasten th...

Page 26: ...ine speed slows to near idle PARKING 1 Stop the vehicle on a level surface Avoid parking on inclined surfaces if possible 2 Follow the steps for STOPPING THE ENGINE in this section 3 When parking on a...

Page 27: ...RPM is high and the vehicle is not accelerating Shifting to the next higher gear should be done by following the following procedure 1 While the vehicle is traveling forward completely release the ac...

Page 28: ...Learn how the vehicle handles when making both left and right turns at a slow speed 14 Increase speed only after mastering all maneuvers at a slow speed 15 After you become skilled at making turns and...

Page 29: ...p a hill back down the hill with the transmission in reverse gear and use engine braking to help you go slowly Use the brakes gradually to help you go slowly if necessary DRIVING UPHILL Whenever trave...

Page 30: ...ehicle is operated in water deeper than 3 Water can affect braking performance of the vehicle check braking performance after exposure to water such as after washing or driving through water DRIVING T...

Page 31: ...eplacement parts or their equivalent when replacing parts on your vehicle Periodic Maintenance and Service Checklist ITEMS AFTER BREAK IN MONTHLY QUARTERLY YEARLY Fuel Lines Inspect Inspect Inspect Ai...

Page 32: ...Item No Part No Description Quantity 1 PAZ125 1 B 1 Enigne Cover 1 2 PAZ125 1 B 2 Engine Cover Hinge 2 3 PAZ125 1 B 3 Engine Cover Latch Catch 2 4 PAZ125 1 B 4 Windshield Stand 2 5 PAZ125 1 B 5 Cushio...

Page 33: ...C 2 Front Right Turn Lamp 1 3 PAZ125 1 C 3 Front Left Turn Lamp 1 4 PAZ125 1 C 4 Enigine Cover Latch 2 BODY GROUP Item No Part No Description Quantity 1 PAZ125 1 D 1 Plastic Body Unpainted 1 2 PAZ125...

Page 34: ...PAZ125 1 F 2 Rear Left Turn Lamp 1 3 PAZ125 1 F 3 Left Brake Lamp 1 4 PAZ125 1 F 4 Right Brake Lamp 1 5 PAZ125 1 F 5 Right Rear Turn Lamp 1 6 PAZ125 1 F 6 Horn Switch 1 7 PAZ125 1 F 7 Choke Lever 1 8...

Page 35: ...ndshield Bracket 1 HANDRAIL AND SEATBELT GROUP Item No Part No Description Quantity 1 PAZ125 1 H 1 Handrail Some Models 1 2 PAZ125 1 H 2 Safety Belts 1 3 PAZ125 1 H 3 Rubber Grommets 2 4 PAZ125 1 H 4...

Page 36: ...AZ125 1 J 1 Steering Wheel 1 2 PAZ125 1 J 2 Column Cover 1 3 PAZ125 1 J 3 Universal Joint 1 4 PAZ125 1 J 4 Upper Steering Column 1 5 PAZ125 1 J 5 Lower Steering Colum 1 6 PAZ125 1 J 6 Bolt 4 7 PAZ125...

Page 37: ...ty container Support 1 3 PAZ125 1 K 3 utility container Bracket 1 4 PAZ125 1 K 4 utility container Body Brace 1 5 PAZ125 1 K 5 Quick Release Band 1 6 PAZ125 1 K 6 Quick Release Hasp 2 7 PAZ125 1 K 7 U...

Page 38: ...PAZ125 1 L 2 Pivot Shaft 2 3 PAZ125 1 L 3 Bushing 18x63x12 5 2 4 PAZ125 1 L 4 Grease Zerk 2 5 PAZ125 1 L 5 Brass Sleeve 4 6 PAZ125 1 L 6 Front Fork Bushing 4 7 PAZ125 1 L 7 Front Shock Absorber 2 8 PA...

Page 39: ...PENSION GROUP Item No Part No Description Quantity 1 PAZ125 1 M 1 Rear Shock Absorber 2 2 PAZ125 1 M 2 Rear Fork Bushing 2 3 PAZ125 1 M 3 Rear Swing Arm 1 8839615 V 1 4 Visit www princessauto com for...

Page 40: ...Quantity 1 PAZ125 1 N 1 Review Mirror 2 2 PAZ125 1 N 2 Headlight Bracket 2 3 PAZ125 1 N 3 Headlight 2 4 PAZ125 1 N 4 Mirror Bracket 2 5 PAZ125 1 N 5 Headlight Support 2 6 PAZ125 1 N 6 Front Cover Supp...

Page 41: ...rn 1 2 PAZ125 1 O 2 Blinker Relay 1 3 PAZ125 1 O 3 CDI Unit 1 4 PAZ125 1 O 4 Connecting Line 1 5 PAZ125 1 O 5 Sensor 1 6 PAZ125 1 O 6 Rectifier 1 7 PAZ125 1 O 7 Start Relay 1 8 PAZ125 1 O 8 Ignition C...

Page 42: ...6 PAZ125 1 P 6 Nut 2 7 PAZ125 1 P 7 Shaft 10x100 2 8 PAZ125 1 P 8 Circlip 2 9 PAZ125 1 P 9 Bearing 6200 4 10 PAZ125 1 P 10 Bushing 18x16 6x10 5 1 11 PAZ125 1 P 11 Bushing 18x20 3x10 5 1 12 PAZ125 1 P...

Page 43: ...2 4 PAZ125 1 Q 4 Flatwasher 4 5 PAZ125 1 Q 5 Springwasher 4 6 PAZ125 1 Q 6 Locknut 4 7 PAZ125 1 Q 7 Bolt 1 8 PAZ125 1 Q 8 Bolt 1 9 PAZ125 1 Q 9 Bushing 14x21x10 5 2 10 PAZ125 1 Q 10 Bushing 30x6x10 5...

Page 44: ...1 R 5 Castle Nut Large 2 6 PAZ125 1 R 6 Spacer Ring 2 7 PAZ125 1 R 7 Spacer Ring Brass 2 8 PAZ125 1 R 8 Disc Front Brake 2 9 PAZ125 1 R 9 Front Wheel Hub 2 10 PAZ125 1 R 10 Bolt 8 11 PAZ125 1 R 11 Rea...

Page 45: ...1 S 5 Exhaust Elbow 1 6 PAZ125 1 S 6 Throttle Cable Assembly 1 7 PAZ125 1 S 7 Clamp 1 8 PAZ125 1 S 8 Elbow Washer 1 9 PAZ125 1 S 9 Bushing 1 10 PAZ125 1 S 10 Exhaust Gasket 1 11 PAZ125 1 S 11 Seconda...

Page 46: ...kage End 1 6 PAZ125 1 T 6 Dowel Pin 1 7 PAZ125 1 T 7 Flatwasher 1 8 PAZ125 1 T 8 Cotter Pin 2 9 PAZ125 1 T 9 Nut 2 10 PAZ125 1 T 10 Linkage Rod 1 11 PAZ125 1 T 11 Linkage Connector 1 12 PAZ125 1 T 12...

Page 47: ...Nut 1 23 PAZ125 1 T 23 Tube Leather 1 24 PAZ125 1 T 24 Parking Brake Lever 1 25 PAZ125 1 T 25 Nut 2 26 PAZ125 1 T 26 Bolt 1 27 PAZ125 1 T 27 Locknut 1 28 PAZ125 1 T 28 Bolt 2 29 PAZ125 1 T 29 Nut 2 30...

Page 48: ...U 7 Dowel 6 8 PAZ125 1 U 8 Linkage Piece 1 1 9 PAZ125 1 U 9 Linkage Piece 2 1 10 PAZ125 1 U 10 Linkage Piece 3 1 11 PAZ125 1 U 11 Nut 4 12 PAZ125 1 U 12 Short Brake Linkage End 4 13 PAZ125 1 U 13 Shor...

Page 49: ...Electrolyte 1 2 PAZ125 1 U 2 Battery 1 3 PAZ125 1 U 3 Nut 2 4 PAZ125 1 U 4 Bolt 2 5 PAZ125 1 U 5 Rubber Battery Strap 1 TIRE GROUP Item No Part No Description Quantity 1 PAZ125 1 W 1 Tire 4 2 PAZ125...

Page 50: ...1 X 4 Fuel Tank Valve 1 5 PAZ125 1 X 5 Wye Tube Connector 2 6 PAZ125 1 X 6 Nut 4 7 PAZ125 1 X 7 Flatwasher 4 8 PAZ125 1 X 8 Bolt 4 9 PAZ125 1 X 9 Nut 2 10 PAZ125 1 X 10 Bolt 2 11 PAZ125 1 X 11 Washer...