Star Micronics TUP900 Series, Technical Manual

Page 1: ...THERMAL PRINTER TUP900 SERIES TECHNICAL MANUAL SECOND EDITION ...

Page 2: ...cation Chapter 3 Parts List First edition Apr 2003 TUP992 only Second edition Sep 2003 Add TUP942 1 2 3 NOTICE All rights reserved Reproduction of any part of this manual in any form whatsoever without STAR s express permission is forbidden The contents of this manual are subject to change without notice All efforts have been made to ensure the accuracy of the contents of this manual at the time o...

Page 3: ...dard of performance In this chapter a brief explanation is given of the methods for making adjustments Follow the instructions when performing maintenance inspections or when replacing parts to correct malfunctions 1 Adjustment of the Paper End Black Mark Sensor 2 2 Adjustment of the Paper Near End Sensor 3 ...

Page 4: ...d chassis VR1 DIP Switch DSW1 1 Adjustment of the Paper End Black Mark Sensor 1 Turn the printer off and unplug the power cord 2 Remove the screws Then remove the board chassis Fig 1 1 Adjustment Volume Fig 1 2 Control Panel ...

Page 5: ...6 Turn the power on 7 Rotate the volume VR1 using micro screwdriver to adjust it to a position whereat both the LED1 green LED and the LED2 red LED lamps light 8 Turn the power OFF 9 Turn the DIP switch DSW 1 4 to its original setting of ON This completes the paper end black mark sensor adjustment 2 Adjustment of the Paper Near End Sensor 1 Turn the printer off and unplug the power cord 2 Remove t...

Page 6: ...ing the power switch ON 7 Rotate the volume VR6 using micro screwdriver to adjust it to a position whereat both the LED1 green LED and the LED2 red LED lamps light 8 When the position where both LEDs for LED1 LED2 light cannnot be found by adjusting VR6 Adjust VR6 to the position where the LED2 lights and LED1 extinguishes 9 Turn the power OFF 10 Turn the DIP switch DSW1 4 to its original setting ...

Page 7: ...NCE AND LUBRICATION 1 Maintenance 6 1 1 Cleaning the Thermal Head and Platen 6 1 2 Handling Paper Jams 6 1 3 How to Release the Cutter Lock 7 2 Lubrication 8 2 1 Lubricant 8 2 2 Lubricating Method 8 2 3 Lubricated Areas 8 2 ...

Page 8: ...ammed paper unnecessary while the printer unit is closed because this can damage the drive system parts Fig 2 1 shows the locations to operate levers knob when paper becomes jammed Remove jammed paper according to the following procedures TUP992 Procedure 1 Remove the right and left lock levers 2 Open the platen unit including the presenter unit using the release lever 3 Rotate the knob to remove ...

Page 9: ...s chewed Procedure 1 Turn the apparatus power off 2 Rotatetheemergencyknobsinthedirectionofthearrowsonthetopoftheauto cutterunitcasetoreturn the cutter blades to their home position The emergency knob should be rotated using a tweezers screwdriver or ball point pen to prevent accidents Lock lever Knob Release lever Fig 2 1 Handling Paper Jams ...

Page 10: ...be carried out regularly once every 6 months or after 1 million lines have been printed Lubrication is necessary irrespective of the regular lubrication whenever lubricant becomes deficient after cleaning or whenever parts have been disassembled or replaced 2 3 Lubricated Areas NO Lubricating Point Grease Oil 1 Rubbing surfaces of Lock shaft and Platen holder EM 30L 2 Rubbing surfaces of Lock shaf...

Page 11: ... 9 Fig 2 2 Lubricated Areas TMP942 B 1 2 4 5 5 2 3 4 B C C D D A A ...

Page 12: ... 10 Fig 2 3 Lubricated Areas PR921 B B C 7 C A A 7 8 8 6 ...

Page 13: ...n be ordered Other parts as a rule cannot be supplied even if ordered Parts marked O are optional parts 1 Printer Assembly 12 1 1 Disassembly Drawing 12 1 2 Parts List 14 2 Mechanism Base Unit 15 2 1 Disassembly Drawing 15 2 2 Parts List 17 3 Sub Assembly 18 3 1 Frame R Unit 18 3 2 Frame L Unit 19 3 3 Board Chassis Unit 20 3 4 Presenter Unit PR921 21 3 5 Paper Guide Unit PR921 23 3 6 Guide Frame U...

Page 14: ... 12 1 Printer Assembly 1 1 Disassembly Drawing A TUP992 A A B B 16 11 15 11 5 10 6 15 14 12 21 22 23 17 17 18 19 20 7 14 12 12 1 8 9 15 13 14 14 3 2 13 14 14 14 12 14 4 ...

Page 15: ...B TUP942 B B 16 11 15 11 5 10 6 15 14 12 22 23 17 17 18 19 20 7 12 8 9 15 13 14 14 3 2 13 14 14 12 14 4 ...

Page 16: ... 4 S 16 01914003 SCREW TR 4 10 WS WF 2 S 17 33910660 ROLL PAPER HOLDER 1 TUP9 2 S 18 31380100 ROLL PAPER SHAFT TUP9 1 S 19 33910670 ROLL PAPER HOLDER 2 TUP9 2 S 20 33910680 ROLL PAPER HOLDER 3 TUP9 2 S 21 31382040 SHAFT C TMP7 1 TUP992 S 22 30781440 ADAPTER SET PS60L 24A US 1 OPTION O 30781450 ADAPTER SET PS60L 24A EU 1 OPTION O 30781460 ADAPTER SET PS60L 24A UK 1 OPTION O 30781470 ADAPTER SET PS6...

Page 17: ... 15 2 Mehcanism Base Unit 2 1 Disassembly Drawing A TUP992 1 12 3 13 7 11 2 8 9 8 9 12 10 5 11 12 12 13 4 6 12 ...

Page 18: ... 16 B TUP942 11 2 10 5 11 12 12 13 4 6 12 ...

Page 19: ...33400130 LOCK LEVER PR9 2 TUP992 S 9 31900000 LEVER SCREW PR9 2 TUP992 S 10 09990762 FERRITE CORE K5BRC16X16X8 M 1 S 11 04991204 FASTENER T18S 3 TUP992 S 04991204 FASTENER T18S 2 TUP942 S 12 01903101 SCREW TAT 3 6 CT FL 9 TUP992 S 01903101 SCREW TAT 3 6 CT FL 6 TUP942 S 13 01903030 SCREW TR 3 4 FL 4 TUP992 S 01903030 SCREW TR 3 4 FL 2 TUP942 S DRWG NO REV PARTS NO PARTS NAME Q TY R E M A R K S R A...

Page 20: ...210520 BUSHING TUP9 1 S 9 3 30211050 PF ROLLER BEARING TMP6 1 S 9 4 04991254 CORD CLAMP EDS 1208U 1 S 9 5 04020016 STOP RING SE4 0 1 S 9 6 02010401 HEXAGON NUT NH4 1 2 S 9 7 01914003 SCREW TR 4 10 WS WF 2 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 5 7 2 1 6 4 9 ...

Page 21: ... S 10 6 30211050 PF ROLLER BEARING TMP6 1 S 10 7 NPN PAPER SET SEAL TUP9 1 10 8 04020016 STOP RING SE4 0 1 S 10 9 02010401 HEXAGON NUT NH4 1 2 S 10 10 01914003 SCREW TR 4 10 WS WF 2 S 10 11 01903060 SCREW TAT 3 8 PT FL 1 S 10 12 01903030 SCREW TR 3 4 FL 3 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 2 Frame L Unit 3 5 7 2 11 6 8 4 4 9 10 12 1 12 10 ...

Page 22: ...TUP9 1 S 11 3 37220200 SUB BOARD UNIT PBD 9 1 O 11 4 37220001 MAIN LOGIC BOARD UNIT TBD9 1 O 11 5 30721760 CABLE UNIT 6X220CC TUP9 1 S 11 6 04991254 CORD CLAMP EDS 1208U 2 S 11 7 01903030 SCREW TR 3 4 FL 7 S 11 8 00630504 SCREW TR 3 5 2 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 3 Board chassis Unit ...

Page 23: ... 21 3 4 Presenter Unit PR921 Disassembly Drawing B C C 1 4 5 18 6 8 11 12 19 9 10 17 22 13 21 21 19 19 21 21 20 20 16 2 3 7 14 22 22 13 B A A 1 ...

Page 24: ...510030 GUIDE FRAME UNIT PR9 1 S 1 10 33990010 KNOB PR9 1 S 1 11 33910641 PAPER HOLDER PR9 1 S 1 12 33910470 REAR GUIDE PR9 1 S 1 13 33215010 PF ROLLER BEARING PR1 2 S 1 14 NPN GEAR COVER PR9 1 1 16 30992030 DISCHARGE BRUSH PR9 1 S 1 17 30721740 CABLE UNIT 8X350CC PR9 1 S 1 18 04991204 FASTENER T18S 1 S 1 19 00820304 SCREW TR 2 3 4 S 1 20 00926403 SCREW TAT 2 6 4 CT 2 S 1 21 01902615 SCREW TAT 2 6 ...

Page 25: ... 23 1 3 1 37517200 PE DETECTOR ASSY PR9 1 S 1 3 2 NPN PAPER GUIDE PR9 1 1 3 3 30045090 GUIDE PR9 3 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 5 Paper Guide Unit PR921 1 2 3 1 3 ...

Page 26: ... 37517200 PE DETECTOR ASSY PR9 2 S 1 9 2 NPN DETECTOR HOLDER PR9 1 1 9 3 NPN GUIDE FRAME PR9 1 1 9 4 01902028 SCREW TAT 2 4 1 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 6 Guide Frame Unit 1 4 2 3 1 9 ...

Page 27: ... 25 3 7 Mechanism Unit TMP942 B B C C D D A A 21 21 6 3 15 5 1 4 8 19 10 9 13 7 21 12 16 11 20 18 22 2 17 14 19 19 2 ...

Page 28: ...10 33490060 HEAD ADJUSTER TMP9 1 S 2 11 33400121 RELEASE LEVER TMP9 1 S 2 12 33102300 GEAR 36X56X0 5 TMP9 1 S 2 13 33102290 GEAR 18X0 7 58X0 5 TMP9 1 S 2 14 NPN PLATEN PIVOT TMP9 1 2 15 NPN PRESS SHAFT TMP9 1 2 16 37487320 PLATEN SWITCH ASSY TMP9 1 S 2 17 30721701 CABLE UNIT 14X380CC TMP9 1 S 2 18 30531160 RELEASE SPRING TMP9 1 S 2 19 04020010 STOP RING SE2 0 3 S 2 20 00716604 SCREW TR 1 6 6 1 S 2...

Page 29: ... 1 3 30905040 THERMAL HEAD KF2004 GD31B 1 S 2 1 4 30721720 CABLE UNIT B TMP9 1 S 2 1 5 30721711 CABLE UNIT A TMP9 1 S 2 1 6 04991204 FASTENER T18S 1 S 2 1 7 01903030 SCREW TR 3 4 FL 2 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 8 Head Unit 3 1 7 2 4 6 5 2 1 ...

Page 30: ...R 22X0 7 TMP9 1 S 2 3 7 30375050 PLATEN TMP9 1 S 2 3 8 NPN SPRING E030 032 0114 1 2 3 9 30211050 PF ROLLER BEARING TMP6 2 S 2 3 10 04020010 STOP RING SE2 0 2 S 2 3 11 04020016 STOP RING SE4 0 2 S 2 3 12 00926403 SCREW TAT 2 6 4 CT 2 S 2 3 13 01903101 SCREW TAT 3 6 CT FL 2 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 9 Platen Holder Unit 3 8 10 10 1 13 12 12 2 9 11 11 9 4 6 5 7 2 3 ...

Page 31: ...IDE L TMP9 1 S 2 4 5 33910430 SIDE GUIDE R TMP9 1 S 2 4 6 NPN GUIDE PINION 18X0 5 TMP9 1 2 4 7 NPN RACK TMP9 2 2 4 8 04300782 O RING 7 8X1 9 P8SILICON50 1 S 2 4 9 01902024 SCREW TAT 2 6 2 S 2 4 10 01902028 SCREW TAT 2 4 1 S DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 3 10 Paper Guide Unit TMP942 3 8 10 1 2 9 4 6 5 7 7 9 2 4 ...

Page 32: ...hermal Head Motor Driver Feed Motor Flash ROM Fonts 512 K x 16 Bits Cutter Driver Cutter SRAM 256 K x 16 Bits Presenter Driver Presenter TUP992 only Sensor Circuit Sensor CPU HD6412324 3 Pin Regulator 3 3 V 5 V 24 V DC DC Converter Sub board PBD 9 Power Unit Adapter Unit PS60L 24A Paper Near End Sensor NEU T900 CN11 CN42 CN41 Sensor Circuit Paper Near End Sensor Prepared by User CN33 CN32 CN31 CN2...

Page 33: ...B C C C C C C C C D D CS CS RD CC CS CS C P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P C C CO C C C D D D DD D O DS DS S S D D C D D D D O BC BC BC BC C C C C CS CS CS PRS PRS PRS OP DJ DJ DJ DJ DJ DJ DJ PRS S D C BC BC BC BC BC C C DB DB DB DB DB DB DB DB C 8 8 8 6 8 6 6 6 6 8 6 6 S B B B B B B B 8 68 6 99 68 69 P P P P P P P 8 8 8 8 8 8 8 8 6 8 8 8 8 8 8 8 8 8 8 ...

Page 34: ... 32 2 5 Flash Flash EPSON BA T500 Compatible Manufacturer molex ...

Page 35: ... 33 3 5 ...

Page 36: ... 34 4 5 Pitch Thermistor ...

Page 37: ... 35 5 5 ...

Page 38: ...HEM CAPA 100UF 50V 1 C15 NPN CHEM CAPA 470UF 10V 1 C16 NPN CERA CAPA CHIP1608 0 1UF 25V 1 C17 NPN CERA CAPA CHIP 1UF 10V 1 C18 NPN CHEM CAPA 220UF 10V 1 C20 NPN CERA CAPA CHIP1608 0 01UF 50V 1 C21 NPN CERA CAPA CHIP1608 0 022UF 50V 1 C22 NPN CHEM CAPA 47UF 35V 1 C23 NPN CERA CAPA CHIP1608 3900PF 50V 1 C24 NPN CERA CAPA CHIP1608 0 022UF 50V 1 C26 NPN CERA CAPA CHIP1608 0 01UF 50V 1 C28 NPN CERA CAP...

Page 39: ...44012AGY B55X 1 IC14 NPN IC REG BP5250 24 1 IC15 NPN IC REG L88M33T TL 1 IC21 NPN IC MOTOR MTD2003F 4072 1 IC22 NPN IC LIN UPC358G2 T1 1 IC23 NPN IC LIN UPC393G2 T1 1 IC24 NPN IC MOTOR TA8428K 1 IC31 NPN IC MOTOR TA8428K 1 IC32 NPN IC LIN HA17339F EL 1 JP2A NPN CHIP RESISTOR 0 OHM 1 16W 1 JP3B NPN CHIP RESISTOR 0 OHM 1 16W 1 JP4 8 NPN CHIP RESISTOR 0 OHM 1 16W 5 JP9A 9B NPN CHIP RESISTOR 0 OHM 1 1...

Page 40: ... 1 16W 1 R201 203 NPN CHIP RESISTOR 10 K OHM 1 16W 3 R204 NPN CHIP RESISTOR 15 K OHM 1 16W 1 R205 207 NPN CHIP RESISTOR 1 K OHM 1 16W 3 R208 NPN CHIP RESISTOR 330 OHM 1 16W 1 R209 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R210 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R211 212 NPN CHIP RESISTOR 10 K OHM 1 10W 2 R213 216 NPN CHIP RESISTOR 10 K OHM 1 16W 4 R217 NPN CHIP RESISTOR 100 OHM 1 16W 1 R218 220 NPN CHIP R...

Page 41: ...K OHM 1 16W 1 R329 NPN CHIP RESISTOR 0 OHM 1 10W 1 R330 331 NPN CHIP RESISTOR 2 2 K OHM 1 16W 2 R332 335 NPN CHIP RESISTOR 330 OHM 1 16W 4 R336 337 NPN CHIP RESISTOR 10 K OHM 1 16W 2 R338 339 NPN CHIP RESISTOR 330 OHM 1 16W 2 R401 403 NPN CHIP RESISTOR 100 K OHM 1 16W 3 R404 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R405 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R407 408 NPN CHIP RESISTOR 100 K OHM 1 16W 2 R41...

Page 42: ...RP CHIP RESISTOR EVM3S 47K 3 XTAL NPN CERA OSC CSACW25M0X51 1 ZD1 NPN ZENER DIODE CHIP HZU20B2TRF 1 ZD2 NPN ZENER DIODE CHIP RD3 9SB1 1 ZD3 NPN ZENER DIODE CHIP RD6 2SB1 1 ZD4 NPN ZENER DIODE CHIP RD3 9SB1 1 ZD5 NPN ZENER DIODE CHIP RD6 2SB1 1 NPN S N SEAL KEI 802 1 DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK Main Logic Board ...

Page 43: ...1 08300101 LED GL3KG8 1 LED2 08300069 LED GL3PR8 1 R1 2 06753314 CHIP RESISTOR 330 OHM 1 10W 2 SW1 2 09010068 PUSH SWITCH SKHHBV 2 30721760 CABLE UNIT 6X220CC TUP9 1 09991910 S N SEAL KEI 802 1 DRWG NO REV PARTS NO PARTS NAME Q TY R E M A R K S R A N K 6 2 Parts List Control Panel Board ...

Page 44: ... 2010 1 CN2 NPN CABLE UNIT 4X60CC PBD 9 1 NPN FERRITE CORE K5BRC16X16X8 M 1 F1 NPN FUSE MRT3 15A 250V 1 JP1 3 NPN JUMPER WIRE STP122 3 SW1 NPN SEESAW SWITCH SF W1P1A03BB 1 NPN FERRITE CORE K5BRC16X16X8 M 1 DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 7 2 Parts List Sub board ...

Page 45: ... 43 8 Serial Interface Board 25pin 8 1 Circuit Diagram ...

Page 46: ... K OHM 1 16W 1 R9 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R10 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R11 12 NPN CHIP RESISTOR 10 K OHM 1 16W 2 R13 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R14 15 NPN CHIP RESISTOR 100 OHM 1 16W 2 R16 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R17 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R18 NPN CHIP RES1608 2 7 KOHM 1 16W 5 1 R19 20 NPN CHIP RESISTOR 10 K OHM 1 10W 2 R21 NPN CHIP RESISTOR 10...

Page 47: ... 45 9 Serial Interface Board 9pin 9 1 Circuit Diagram ...

Page 48: ...OR 0 OHM 1 16W 1 R11 13 NPN CHIP RESISTOR 10 K OHM 1 16W 3 RA1 NPN RESIS ARRAY 10 K OHM 1 8W 8EL 1 IC1 08200203 IC I F SP208ECA TR 1 S IC2 3 NOT MOUNTED IC4 NPN CMOS TC7WU04FU 12L 1 L1 7 NPN CHIP BEADS IND BK1608HS601 7 L8 9 NOT MOUNTED DSW1 NPN DIP SWITCH 210B008MS 1 CN1 NPN CONNECTOR PHEC40P R111 1 CN2 NPN CONNECTOR 17LE 23090 27D41 1 CN3 NOT MOUNTED DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS ...

Page 49: ... 47 10 USB Interface Board 10 1 Circuit Diagram ...

Page 50: ...4 NPN CMOS 74LV02AFP EL 1 IC5 NPN CMOS 74LV573AFP EL 1 IC6 NPN CMOS 74LV1G04ACME 1 L1 10 NPN CHIP RESISTOR 0 OHM 1 10W 10 RA01 02 NPN RESIS ARRAY CHIP MNR14J101 2 RA03 04 NOT MOUNTED RA05 NPN RESIS ARRAY CHIP MNR14J101 1 R01 NPN CHIP RES1608 1 5 KOHM 1 16W 5 1 R02 09 NPN CHIP RESISTOR 100 OHM 1 16W 8 R10 11 NOT MOUNTED R12 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R13 NOT MOUNTED R14 NPN CHIP RES1608 1 5...

Page 51: ... 49 11 Parallel Interface Board 11 1 Circuit Diagram ...

Page 52: ...IP RESISTOR 1 K OHM 1 16W 1 R11 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R12 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R13 NPN CHIP RESISTOR 100 OHM 1 16W 1 R14 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R15 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R16 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R17 NOT MOUNTED R18 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R19 20 NPN CHIP RESISTOR 4 7 K OHM 1 16W 2 R21 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R22...

Page 53: ...UCTS DIVISION STAR MICRONICS CO LTD 536 Shimizunanatsushinya Shizuoka 424 0066 Japan Tel 0543 47 0112 Fax 0543 48 5013 Distributed by STAR MICRONICS EUROPE LTD Star House Peregrine Business Park Gomm Road High Wycombe Bucks HP13 7DL U K Tel 01494 471111 Fax 01494 473333 http www StarMicronicsEurope Please access the following URL http www star micronics co jp service frame_sp_spr_e htm for the las...