Star Trac E-TBT, Installation Manual

Page 1: ...2 620 7921 Rev A STAR TRAC 14410 Myford Road Irvine CA 926060 USA WORK INSTRUCTIONS E TBT E TBTe INSTALLATION ...

Page 2: ... Complete the assembly checklist is completed on each Star Trac product Complete the final programming functional and cosmetic checklists for each Star Trac product FACTORY CERTIFIED INSTALLER Copyright 2008 Star Trac by Unisen Inc Star Trac Fitness Star Trac and the Star Trac Logo are registered trademarks of Unisen Inc All rights reserved including those to reproduce this book or parts thereof i...

Page 3: ...assembled Cut and remove packaging straps then open and remove the top cover Step 2 Lift and remove the box from the pallet base Step 3 Lift the unit off of the pallet base then remove all packaging materials Step 4 Open the display assembly box and carefully remove its content UNPACKING INSTRUCTIONS ...

Page 4: ...nd warranty registra tion card 6 Hardware kit Step 7 Verify the following tools are included in the kit Step 8 Verify the following hardware is included in the kit Item Description QTY 1 2 Phillips screwdriver 1 2 3 16 Hex Allen key 1 4 5mm Hex Allen key 1 3 5 16 Hex Allen key 1 3 1 2 4 1 2 3 4 5 Item Description QTY 1 6mm x 50mm socket head cap screw 4 2 5 16 18 x 3 4 button head screw 2 3 1 4 20...

Page 5: ...ution Be careful not to pinch any cables between the two sections of the assembled neck Step 3 Install two 5 16 18 X 3 4 button head screws into front neck using a 3 16 hex key Tighten bolts to 200 in lbs 23 N m Step 4 Secure the neck by tightening the 3 8 16 x 2 socket head cap screw using a 5 16 hex key Tighten bolt to 300 in lbs 34 N m INSTALLATION INSTRUCTIONS ...

Page 6: ...se Step 6 Slide the back of the display with the mounting bracket onto the upper neck of the Total Body Trainer Caution Be careful not to pinch any cables between the two sections of the assembled neck Step 7 Line up the four holes of the mounting bracket with holes of the neck then insert four 6mm x 50mm socket head cap screws Step 8 Using provided 5mm hex key tighten down the screws to 240 in lb...

Page 7: ...pped with Personal View ing Screen the coax and DC power cables should be tucked down the neck as they are part of the PVS Kit Step 10 Plug in the 12 pin main I O cable into the front display circuit board at J4 connector Step 11 Next plug in the heart rate cable into the HR board connector Step 12 Plug back the HR ground cable into the quick disconnect tab on the display frame 1 2 3 4 ...

Page 8: ...ded Phillips head screw driver se cure the front display to the back with 8 M4 x 0 7 x 19mm long Phillips head screws Step 15 Locate left side upper body arm move to left side of the Total Body Trainer Attach the left upper body arm to the left hub align the pin to the unthreaded hole Step 16 Install the left arm and secure with 5 1 4 20 x 1 2 socket head screws Tighten the screws to 240 in lbs 27...

Page 9: ...Trainer is lev eled to the floor and does not rock back and forth YOU HAVE NOW COMPLETED THE INSTALLATION OF YOUR TOTAL BODY TRAINER Step 18 Perform a visual inspection and test the fea tures and functions of the unit prior to use Note Refer to the User s Manual for other settings and instructions YOU HAVE NOW COMPLETED THE TOTAL BODY TRAINER INSTALLATION ...

Page 10: ... installation of the Total Body Trainer 1 All parts tools and hardware in the package are accounted for 2 All screws are tightened and torqued down to their specified values 3 Upper body arms are properly mounted and secured 4 Upper body arms move freely along the entire range of motion 5 Upper neck is properly mounted and secured 6 Display s mounting bracket and back cover are properly mounted an...

Page 11: ...he display and place it face down on top of a non scratching surface to protect it from being damaged Step 4 Remove the back cover from the embedded dis play assembly and place it in a safe place for later use EMBEDDED DISPLAY CONSOLE INSTALLATION INSTRUCTIONS Step 2 Verify the tool kit has the following parts 1 2 3 4 5 1 2 3 Item Description QTY 1 Assembly instructions 1 2 Screw Phillips Head M4 ...

Page 12: ...e for later use Step 6 Mount the back cover to the display mounting bracket using four 4 M4 x 0 7 x 19mm long Phillips head screws and four 4 M4 flat wash ers Step 7 Attach the ground cable to upper left screw on the mounting bracket and secure tightly Step 8 Pullout the coax adapter from the tuner card on the embedded display ...

Page 13: ... front display plastics at the top with one hand while connecting the cables and harnesses with the other Step 10 Go back to the embedded display assembly and remove the plastic tabs from the lower back cover Step 12 Identify the four cables coming out of the neck and mounting bracket 1 Heart rate cable 2 Main I O cable 3 Coax cable 4 DC power cable 1 2 3 4 Before After ...

Page 14: ...power cable from the base neck to DC connectors on the embedded dis play assembly Step 14 Plug in the 12 pin main I O cable from the neck to the 12 pin connector on the FitCPU board of the embedded display assembly Step 13 Plug in the heart rate cable from the neck into the heart rate board connector on the FitCPU board of the embedded display assembly ...

Page 15: ...ng the bottom of the front display under the 2 tabs at the base first then pressing front display against the back cover Caution Be careful not to pinch any wires 1 2 Step 17 Plug in the Heart rate ground cable into the quick disconnect tab on the display mount Step 18 Plug in the ground cable coming from upper left side of the display mounting bracket into the quick disconnect tab on the embedded...

Page 16: ...he kit and plug the small barrel connector to the DC input Then take the power adapter cable from the kit and plug it into the power supply and the electrical receptacle Step 22 Turn power on Perform a visual inspection and test the features and functions of the unit prior to use Note Refer to the User s Manual for other settings and instructions YOU HAVE NOW COMPLETED THE EMBEDDED DISPLAY INSTALL...

Page 17: ... display assembly is clear of any scratches or damage 3 All screws are tightened and torqued down to their specified values 4 Display s mounting bracket and back cover are properly mounted and secured 5 All cables and harnesses are properly plugged to their respective connectors 6 The front and back display plastics are properly installed and secured 7 Cable feed and power adaptor are plugged into...

Page 18: ...llation prior to mounting the display assembly onto the frame Step 3 Using a 2 Phillips screwdriver remove the 8 screws on the back of the display plastic Set the screws aside you will need them for re assembly Step 4 Carefully open the display plastic so as to not detach the inner cables from the display iPod CENTER CONSOLE INSTALLATION INSTRUCTIONS Step 2 Verify the cable kit has the following t...

Page 19: ...ard and the display mount Step 6 Disconnect the 12 pin serial connector from the display Step 7 Now disconnect the heart rate connector from the display Step 8 Be careful with the display and place it face down on top of a non scratching surface to pro tect it from being damaged ...

Page 20: ... will no longer need those covers and they can be stored away for any possible future use Step 11 Using a Phillips head screwdriver remove the 4 screws that hold the original center console in place then remove the center console You will no longer need the center console and it can be stored away for any possible future use Step 12 Insert the new center console into the front dis play Using a 2 P...

Page 21: ...fy the cables coming out of the new center console 1 Center console keypad ribbon cable 2 Headphone jack cable 3 Center console ground cable 4 Seven pin interface cable Step 15 Connect the center console keypad cable to J8 connector on the display board Step 16 Connect the seven pin interface cable from the console to J14 connector on the display board 1 2 3 4 ...

Page 22: ...ttach the male 12 pin connector to the fe male 12 pin connector on the display board Then connect the 2 DC power connectors to the center console Note The DC power cables can be plugged to ei ther one of the DC connectors on center console Step 19 Take the new iPod cradle from the kit and in stall it onto display console Step 20 Now connect iPod cable from the bottom cover to J10 connector on the ...

Page 23: ... the screws saved from the earlier step to secure the display bottom Tighten the screws so they are snug Note Take special care to not pinch any of the ca bles between the plastics Step 21 Take the new bottom cover and remove the handlebar plastic tabs Step 22 Slide off and remove the CSAFE power connec tor from the old bottom plastic cover Before After ...

Page 24: ... four cables coming out of the neck and mounting bracket 1 Heart rate cable 2 Main I O cable 3 Coax cable 4 DC power cable Note The coax and DC power cables are part of the PVS and embedded kits and should be tucked down the neck for possible future use Step 28 Plug in the 12 pin main I O cable from the neck to the new 12 pin adaptor Step 25 Connect the CSAFE power cable from the bot tom cover to ...

Page 25: ...isconnect tab on the display mount Step 32 Assemble the front and back display parts to gether by sliding the bottom of the front display under the 2 tabs at the base first then pressing front display against the back cover Caution Be careful not to pinch any wires Step 29 Next plug in the heart rate cable from the neck into the heart rate board connector on the dis play 1 2 ...

Page 26: ... back with 8 M4 x 0 7 x 19mm long Phillips head screws Step 34 Turn power on Perform a visual inspection and test the features and functions of the unit prior to use Note Refer to the User s Manual for other settings and instructions YOU HAVE NOW COMPLETED THE iPod CENTER CONSOLE INSTALLATION ...

Page 27: ...he checklist below to ensure the proper installation of the Total Body Trainer 1 All parts tools and hardware in the package are accounted for 2 Center console assembly is properly mounted and secured 3 All screws are tightened and torqued down to their specified values 4 Display s mounting bracket and back cover are properly mounted and secured 5 All cables and harnesses are properly plugged to t...

Page 28: ... then perform this installation prior to mounting the display assembly onto the frame Step 2 Using a 2 Phillips screwdriver remove the 8 screws on the back of the display plastic Set the screws aside you will need them for re assembly Step 3 Carefully open the display plastic so as to not detach the inner cables from the display MYE ENTERTAINMENT CENTER CONSOLE INSTALLATION INSTRUCTIONS 1 2 3 4 5 ...

Page 29: ... display Step 7 Be careful with the display and place it face down on top of a non scratching surface to pro tect it from being damaged Step 8 Using a 2 Phillips head screwdriver remove the 4 screws that hold bottom side of the dis play console on then remove the 1 screw that holds the headphone jack cap Note Retain screws for later use ...

Page 30: ...in place then remove the center console You will no longer need the center console and it can be stored away for any possible future use Step 11 Insert the new center console into the front dis play Using a 2 Phillips screwdriver screw in and secure the 4 screws that were saved from the original center console Step 12 Now install the new head phone jack mount which came connected to the new center...

Page 31: ...round cable 4 Seven pin interface cable Step 14 Connect the center console keypad cable to J8 connector on the display board Step 15 Connect the seven pin interface cable from the console to J14 connector on the display PC board 1 2 3 4 Step 16 Take the center console power cable and attach the male 12 pin connector to the female 12 pin connector on the display board ...

Page 32: ...display console Step 18 Now connect iPod cable from the iPod cradle to J10 connector on the center console board Step 19 Take the new bottom cover and remove the handlebar plastic tabs Step 20 Slide off and remove the CSAFE power connec tor from the old bottom plastic cover Before After ...

Page 33: ...able 4 DC power cable Note The coax and DC power cables are part of the PVS and embedded kits and should be tucked down the neck for possible future use 1 2 3 4 Step 21 Install the CSAFE power connector on the new bottom plastic cover Step 22 Install the new bottom plastic cover onto display use the screws saved from the earlier step to secure the display bottom Tighten the screws so they are snug...

Page 34: ... Step 27 Plug back the Heart rate ground cable into the quick disconnect tab on the display mount Step 28 Plug the center console ground cable into the quick disconnect tab on the display mount Step 26 Next plug in the heart rate cable from the neck into the heart rate board connector on the dis play ...

Page 35: ...ution Be careful not to pinch any wires Step 30 Using a Phillips head screw driver secure the front display to the back with 8 M4 x 0 7 x 19mm long Phillips head screws Step 31 Turn power on Perform a visual inspection and test the features and functions of the unit prior to use Note Refer to the User s Manual for other settings and instructions YOU HAVE NOW COMPLETED THE MYE CENTER CONSOLE INSTAL...

Page 36: ...low to ensure the proper installation of the Total Body Trainer 1 All parts tools and hardware in the package are accounted for 2 Center console assembly is properly mounted and secured 3 All screws are tightened and torqued down to their specified values 4 Display s mounting bracket and back cover are properly mounted and secured 5 All cables and harnesses are properly plugged to their respective...

Page 37: ...om the display PERSONAL VIEWING SCREEN PVS INSTALLATION INSTRUCTIONS Step 2 Remove all content from the hardware kit packaging and verify that you have the following parts 1 2 3 4 5 6 7 Item Description QTY 1 5 tape 1 2 3 5 tie strap 1 3 5 tie strap 1 4 M4 screws 4 5 M8 button head screws 4 6 5mm Hex hex 1 7 iPod cable 1 1 2 3 4 5 6 7 Item Description QTY 1 PVS assembly with mounting bracket 1 2 H...

Page 38: ...he heart rate board and the display mount Step 6 Disconnect the 12 pin serial connector from the display Step 7 Now disconnect the heart rate connector from the display Step 8 Be careful with the display and place it face down on top of the non scratching surface ...

Page 39: ...g provided 5mm Hex key Retain screws for later use Note You will no longer need the cross brace and if desired you can store it away for any possible fu ture use Step 11 Mount the PVS assembly on the mounting bracket then thread the 4 M8 buttonhead screws through the PVS mounting bracket into the display mount Do not tighten the screws yet Step 12 Adjust the new cap with the grommet into place The...

Page 40: ...l no longer need the headphone jack cover and it can be stored away for any possible future use Step 15 Using a Phillips head screwdriver remove the 4 screws that hold the original center console in place then remove the center console Note You will no longer need the center console and it can be stored away for any possible future use Step 16 Insert the new center console into the front dis play ...

Page 41: ...cs Press firmly to insure the cable is seated into the cradel Step 19 Now install the new head phone jack mount Use the screw saved from the earlier step to secure the mount to the display Step 20 Identify the cables coming out of the new center console 1 Center console keypad ribbon cable 2 Center console power cable 3 Center console ground cable 4 Seven pin interface cable 1 2 3 4 Step 18 Tie th...

Page 42: ...n the center console board Step 24 Next replace the bottom cover Use the screws saved from the earlier step to secure the display bottom Tighten the screws so they are snug then plug in the CSAFE power cable to the back of the display Note Take special care to not pinch any of the ca bles between the plastics Step 21 Connect the center console keypad cable to J8 connector on the display board ...

Page 43: ...jack cable 3 DC power cable 4 Data interface cable 5 Video cable 6 Audio cable Step 28 Connect the coax cable coming out of the base unit with the coax cable coming out of PVS neck Secure tightly 1 2 3 4 Step 25 Take the front display plastics with the new cen ter console to the base unit Hold the front dis play plastics at the top with one hand while con necting the cables harnesses with the othe...

Page 44: ...t bind the cables from the PVS neck to one side of the display mount Take the tie and put it through the hole on one of the display mount tubes Step 31 Plug in the 12 pin main I O cable coming from the unit base into the front display circuit board at J4 connector Step 32 Next plug in the heart rate cable from the neck into the heart rate board connector on the dis play Tie Wrap ...

Page 45: ...C power cable from the PVS neck to the other DC connectors on same center console board Step 34 Plug the data interface cable coming from the PVS neck into the center console board Step 35 Plug the video cable coming from the PVS neck into the center console board Step 36 Plug the audio cable coming from the PVS neck into the center console board ...

Page 46: ... tab on the display mount Step 39 Plug the headphone jack cable coming from the PVS neck into the newly installed headphone jack on the front of display Step 40 Assemble the front and back display parts to gether by sliding the bottom of the front display under the 2 tabs at the base first then pressing front display against the back cover Caution Be careful not to pinch any wires 1 2 ...

Page 47: ... the power adapter cable from the kit and plug it into the power supply and the electrical receptacle Step 43 Turn power on Perform a visual inspection and test the features and functions of the unit prior to use Note Refer to the User s Manual for other settings and instructions Step 41 Using a Phillips head screw driver secure the front display to the back with 8 M4 x 0 7 x 19mm long Phillips he...

Page 48: ...nd hardware in the package are accounted for 2 Personal Viewing Screen assembly is properly mounted and secured 3 Center console assembly is properly mounted and secured 4 All screws are tightened and torqued down to their specified values 5 Display s mounting bracket and back cover are properly mounted and secured 6 All cables and harnesses are properly plugged to their respective connectors 7 Th...

Page 49: ...50 620 7921 Rev A STAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 http www startrac com ...

Page 50: ...Star Trac FitnessTM E TBT Total Body Trainer O W N E R S M A N U A L ...

Page 51: ...bout the past usage of your STAR TRAC E SERIES TOTAL BODY TRAINER test its display controls or investigate error messages For these reasons your Total Body Trainer is equipped with a Maintenance Mode The Maintenance Mode includes all of the items available through Manager Mode plus additional items for Service and Diagnostic use To enter Maintenance Mode 1 Press and hold the and keys together 2 A ...

Page 52: ...am excluding warm up and cool down Weight 50 Lb 350 Lb 350 lbs Default to user typical weight in lb UNITS English or kg 22 KG 158 KG 158 KG UNITS Metric Language N A N A ENGL Language is English ENGL Dutch DUTC French FREN German GERM Portuguese PORT Spanish SPAN Swedish SWED Italian ITAL or Katakana KATA Model N A N A PB UB E UB E SERIES Upright E RB E SERIES Recumbent E TBT E SERIES TOTAL BODY T...

Page 53: ...t Maintenance Technician FAN TEST N A N A N A Access to integral FAN TEST function for use by authorized Maintenance Technician CSAFE TEST N A N A N A Access to integral CSAFE TEST function for use by authorized Maintenance Technician Measurements N A N A N A Access to integral Measurements function for use by authorized Maintenance Technician UB N A N A N A Access to integral Upper Body system ca...