Stark 58108, Owner'S Manual And Safety Instructions

Page 1: ... KEEP THIS MANUAL FOR SAFETY WARNINGS PRECAUTIONS ASSEMBLY OPERATION INSPECTION MAINTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL OR THE MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO SERIAL NUMBER FOR QUESTIONS PLEASE CALL CUSTOMER SERVICE 909 628 4900 ...

Page 2: ...in use Jacks are designed for hand maneuvering of vehicles only DO NOT operate the pallet truck in temperatures above 104 F or under 41 F DO NOT attempt to push the pallet truck over obstacles They are designed to be used on level and reasonable smooth surfaces only During operation and lifting the load must be centered on the pallet jack Operating altitude should not exceed 1200 meters DO NOT ope...

Page 3: ...PRODUCT INFORMATION 2 ...

Page 4: ...PRODUCT INFORMATION 3 ...

Page 5: ...point STEP 1 Use a lifting machine to lift the car from the packing box an place it in position Note Pay attention to the lifting point shown above In order to avoid scratches a mat should be placed on the ground under the unit 4 ...

Page 6: ...5 STEP 2 Take out the handle assembly battery and manual from the box ...

Page 7: ...6 STEP 3 Use the tooling to disassemble the elastic cylindrical pin and small shaft see the red arrows in the picture above and set them aside for later use ...

Page 8: ...ndle seat Then insert the chain into the small hole at the end of the handle and clamp the bolt at the bottom end of the chain into the U shaped part of the lowering pedal Then put the small shaft into the fixing hole and install the cylindrical pin ...

Page 9: ...e motor cover assemble the wires on the handle and the other end under the motor cover Install the motor cover in place and fix it with screws Insert the battery into the battery slot then after the connection is complete turn on the key switch and turn it on ...

Page 10: ...t begins to move in the opposite direction The handle moves up and down to the braking area B and the truck brakes If the handle is released the handle automatically moves to the upper braking area B and the truck start braking until it stops Emergency Reverse button 4 can prevent the operator will be squeezed when the truck is facing an obstacle in forward direction The body touch Emergency rever...

Page 11: ... released the handle automatically moves to the upper braking area B and the truck start braking until it stops Emergency Reverse button 4 can prevent the operator will be squeezed when the truck is facing an obstacle in forward direction The body touch Emergency reverse button and the truck de accelerates or starts to move to BW for a distance and then stops If the handle is in the operating area...

Page 12: ...ELECTRICAL SCHEMATIC DIAGRAM ELECTRICAL SCHEMATIC HYDRAULIC SCHEMATIC 11 ...

Page 13: ... the electric lock Lifting and Lowering To lift use the button on the handle To lower hold the drop knob Driving Rotate the handle to the driving range A and C is brake range B is driving range Slowly rotate the accelerator to start the truck Do not accelerate to rapidly ...

Page 14: ...drive safely the truck is equipped with a driving horn To remind others when driving press the horn button in the middle of the handle and the horn will ring to warn pedestrians Battery Capacity Display This is located on the dashboard of the truck Operation slowly drive the truck to the items to be transported insert the pallet fork and move forward slowly when the goods completely inserted into ...

Page 15: ...hanged every 6 years When change the hydraulic assembled parts the oil pipe should be also changed Routine Maintenance 1 Check the condition of each pole cable and protective cover of the accumulator 2 Check whether the battery box is secure 3 Check whether the truck is oiled 4 Check the situation of fork oil pipe and horn 5 Check the braking condition 6 Check the wear condition of driving wheel l...

Page 16: ...MAINTENANCE 15 ...

Page 17: ...riod of suspension C before using the new battery or for the first time after storage please recharge the battery before use D do not short circuit the battery which may permanently damage the battery E do not burn or destroy batteries which may cause the release or explosion of toxic gases F do not directly weld the battery G do not allow the battery to be in a hostile environment such as extreme...

Page 18: ...l be from top to down The color of LED show the different states Battery discharge on 70 red lamp will be blinking Energy storage Battery discharge on 80 two lamps will blinking out of battery this indicates you need to charge the accumulator CHARGING Read the instruction manual carefully before recharging a Must use Li ion Charger specially designed by our company b Do not reverse charge the batt...

Page 19: ...MAINTENANCE 18 ...

Page 20: ...BODY ASSEMBLY 19 ...

Page 21: ...ket head screw M6 10 4 GB T 70 3 2000 6 02 0243 Hexagon lock nut M10 2 GB T 6184 2000 7 30 28 0137 Roller 2 8 03 03820 Hexagon Head bolt full thread M10 60 2 GB T 5783 2000 9 82 45 0008 Push rod assembly 2 10 30 01 3311 30 01 0154 Back shaft 550 Type Back shaft 685 Type 1 11 03 0024 Hole Circlip Φ25 2 GB 893 1 86 12 82 451 0001 82 451 0002 Ring rod assembly 550 Type Ring rod assembly 685 Type 1 13...

Page 22: ...CONNECTING ROD ASSEMBLY 21 ...

Page 23: ...2 7 03 0451 Composite set Φ16 Φ19 12 4 8 03 03030 Elastic cylindrical pin Φ5 35 10 GB T879 2 2000 9 30 28 0093 Pushrod mounting Shaft 2 10 03 0305 Elastic cylindrical pin Φ5 30 2 GB T879 2 2000 11 30 28 0164 Wheel bracket Mounting Shaft 2 12 03 0453 Composite set with shoulder Φ31 Φ23 Φ20 1 6 5 4 13 30 01 2845 Drop out Roller 2 14 30 28 0082 Wheel bracket 2 15 30 01 1290 Connecting plate 4 16 03 9...

Page 24: ...DRIVING ASSEMBLY HAND LOWERING 23 ...

Page 25: ...at washer Φ6 2 GB T 95 2002 16 03 0011 Spring Washer Φ6 2 GB T 93 1987 17 03 0410 Hexagon Head bolt full thread M6 20 2 GB T 5783 2000 18 02 YYL 2331 Oil inlet 1 19 03 0159 Hexagon socket head cap screws M8 40 5 GB T 70 1 2000 20 30 20 0001 Drive clamping plate 1 21 03 90 0121 Thrust ball bearing 51113 1 GB T 301 1995 22 33 048 0001 Balance frame welding L 1 23 30 20 0006 Bearing bridge 1 24 33 04...

Page 26: ...7 DRIVING ASSEMBLY ELECTRIC LOWERING 25 ...

Page 27: ...T308 77 8 02 YG 3690 Cylinder Components 1 9 03 01561 Hexagon socket head cap screws M8 25 4 GB T 70 1 2000 10 03 0013 Spring washer Φ8 11 GB T 93 1987 11 30 20 0015 Motor Mounting plate left 1 12 03 01551 Hexagon socket head cap screws M8 20 4 GB T 70 1 2000 13 30 20 0016 Motor Mounting plate right 1 14 03 0159 Hexagon socket head cap screws M8 40 4 GB T 70 1 2000 15 30 60 0005 Proximity switch m...

Page 28: ... 27 03 0306 Elastic cylindrical pin Φ5 40 2 GB T879 1 200 0 28 30 20 0002 Drive coupling shaft 2 29 03 90 091 Deep groove ball bearing 6013 2Z 1 GB T 276 94 30 02 QD 0287 Driving assembly 24V 0 75Kw 1 1 5t 1 8t 02 QD 0284 48V 0 75Kw 2 0t 31 30 20 0007 Driving cover 1 32 03 0165 Hexagon socket head cap screws M10 25 6 GB T 70 1 2000 33 03 0014 Spring washer Φ10 6 GB T 93 1987 34 03 0043 Flat washer...

Page 29: ...CrMnTi 1 14 GB T13871 92 Framework oil seal TCΦ155 Φ172 10 1 15 ZD SJ 504 001 BOX QT450 1 16 03 0013 Spring Washer Φ8 5 GB T79 1987 17 03 0158 Hexagon socket head cap screws M8 35 5 GB T 70 1 2000 18 1115 200003 0B Small straight tooth 1 19 GB T1096 2003 Key 5 5 20double round head A type of Key 1 20 1115 200004 0B Large tooth 1 21 GB T276 94 Anti friction bearing 61905 ZZ 1 22 ZD RY 505 001 Box c...

Page 30: ...OPERATING HANDLE ASSEMBLY LOWERING 29 ...

Page 31: ...Connecting board 1 16 03 0703 Axis pin Φ4 8 1 GB 882 88 17 30 20 0009 Pull rod 1 18 02 01 3161 T40Roller chain 08B 1 98 piece 1 19 30 01 3272 Eye bolt 1 20 03 0255 Hexagon nut M5 1 GB T 41 2000 21 03 02441 Hexagon lock nut M5 1 GB T 889 1 2000 22 03 0147 Hexagon socket head cap screws M6 16 2 GB T 70 1 2000 23 03 0011 Spring Washer Φ6 3 GB T 93 1987 24 03 03101 Elastic cylindrical pin Φ4 30 1 GB T...

Page 32: ...35 30 01 3293 Pressing Roller 1 36 30 02 047 Shaft 1 37 03 0702 Elastic cylindrical pin Φ3 22 1 GB T 879 1 2000 OPERATING HANDLE ASSEMBLY 31 ...

Page 33: ... 3416 Under cover for handle 1 10 03 03644 Hexagon socket head cap screws M5 50 2 GB T 70 1 2000 11 03 01410 Hexagon socket head cap screws M5 25 2 GB T 70 1 2000 12 02 01 2193 Key switch 2801 1 13 02 FGJ 0219 Handle key box 1 14 03 01340 Hexagon socket head cap screws M5 35 2 GB T 70 1 2000 15 03 0139 Hexagon socket head cap screws M5 10 2 GB T 70 1 2000 16 02 01 2315 Shock pad 1 17 03 0258 Hex n...

Page 34: ...HANDLE ASSEMBLY 33 ...

Page 35: ...6 12 2 GB T 70 1 2000 3 03 0011 Spring washer Φ6 2 GB T 93 1987 4 03 0003 Big washer Φ6 2 GB T 96 1 2002 5 30 20 0011 Handle welded REMA 1 6 02 01 2315 Shock pad 1 7 03 0258 Hex nut M8 1 GB T 6170 2000 8 03 0692 Composite sleeve with shoulder Φ31 Φ23 Φ20 20 2 9 30 01 3293 Press roller 1 10 30 02 047 Axial compression 1 11 03 0702 Elastic cylindrical pin Φ3 22 1 GB T 879 1 2000 HANDLE ASSEMBLY 34 ...

Page 36: ...ELECTRICAL CYLINDER 35 ...

Page 37: ...0 3 16 CDB MA2T 685 0060 Small pump core 3 17 CDB MA2T 685 0180 Steel ball Φ4 75 1 18 C 8 Safety seat 1 19 C 17 Relief valve spring 1 20 C 9 Safety valve adjusting screw 1 21 CDD ME2T 685 0040 Switch plate 1 22 Nut M8 1 23 Screw M8 65 1 24 GB T73 1985 Slotted set screws with cone point M6 25 1 25 GB T41 2000 Hex nut M6 1 26 C 11 Copper nut 1 27 CDB MA2T 685 0240 Compound gasket Φ20 2 28 GB T3452 1...

Page 38: ...POWER UNIT PARTS 37 ...

Page 39: ...ve DF08 01 1 12 03 1058 hexagonal socket head plug M10 1 2 13 03 1059 Steel ball Φ5 1 14 30 20 0018 Spring base 1 15 30 20 0019 Pressure adjusting spring 1 16 30 20 0020 Adjustable screw 1 17 02 01 9337 Gear pump 24V 1 1 5t 1 8t 02 01 9059 48V 2 0t 18 03 0007 Spring washer Φ5 2 GB T 93 1987 19 03 03646 Hexagon socket head cap screws M5 60 2 GB T 70 1 2000 20 03 00491 Flat washer Φ4 4 GB T 95 2002 ...

Page 40: ...ELECTRICAL ASSEMBLY 39 ...

Page 41: ...1 1 1 5t 1 8t 02 KZQ 2377 1212C 2506 02 KZQ 2376 D2 3101 02 KZQ 2374 1226BL 410 1 2t 02 KZQ 2156 1226BL 415 1 3 03 01410 Hexagon socket head cap screws M5 25 2 GB T 70 1 2000 4 03 0007 Spring washer Φ5 4 GB T 93 1987 5 02 01 3057 Fuse base SYY 1 6 03 0055 Flat washer Φ5 2 GB T 95 2002 7 03 0133 Hexagon socket head cap screws M5 16 2 GB T 70 1 2000 8 19 03450 Fuse CNP 100A 1 9 03 02151 Cross recess...

Page 42: ...MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number H...