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TROUBLESHOOTING CHART 

PROBLEM 

POSSIBLE  CAUSE(S)  CORRECTIVE ACTION 

Compressor will not run 

1.No electrical power. 

1.Plu�ged in?Check fuse/breaker. 

2.Rep ace blown fuse. 

3.Reset determining why problem 

happened. 

2. Blown fuse. 

3.

 Breaker open. 

4.

 Thermal overload open. 

5.

Pressure switch bad.  

4.Molor will restart when cool 

�approx. 1 Sminutes). 

5.  ontactAuthorized Service Center. 

Motor hums but cannot run 

1.Low voltage. 

1.Check with voltmeter(105v.min.) 

or runs slowly 

2.Shorted or open motor winding.  2.ConlactAuthorized Service Center. 

3.Defective check valve or 

3.ContactAutilorized Service Center. 

pressure switch. 

4.Tum the AUTO?  OFF swttch to the 

4.Cpmpressed air In cylinder. 

OFF position for 15 sec.,  then tum 

to the AUTO position. 

Fuses blow/circuit breaker 

1.lncorrect size fuse,circuit 

1.Check for properfuse,Use time-

trips repeatedly 

overloaded. 

delay fuse. Disconnect from other 

2.Defective check valve or 

CAUTION!! 

pressure switch. 

electrical appliances from circuit 

or operate compressor on its own 

NEVER USE AN EXTENSION 

branch circuit. 

CORD WITH THIS PRODUCT! 

2;Contact Authorized Service Center. 

Thermal ove�oad protector 

1.Low volla�e. 

1.Check with voltmete�105 v.min.) 

cuts out repeatedly. 

2.Clogged a rfilter. 

2.Clean filter(see  Main enance 

3.Lack of proper ventilation/room 

section). 

temperature too high. 

3.Move compressor to well ventilated 

area. 

Tank pressure drops when 

t .Loose connections(fittings, 

1. Sheck for air leaks. Use sealing 

compressor shuts off. 

tubing,etc.) 

tape on all leaking connections. 

2.0pen draincock. 

2.Tighten draincock. 

3.Check valve leaking. 

3.Dlsassemble check valve assembly. 

Clean or replace. 

DANGER!!

DO NOT DISASSEMBLE CHECK 

VALVE WITH AIR IN TANK. 

BLEED TANK FIRST. 

Excessive moisture in 

I .Excessive water in tank. 

1.Drain receiver. 

diacharge air 

2.High humidity. 

2.Move compressor 10 area of less 

3.Clogged Intake filter. 

humidtty; use air line  filter. 

3.Clean or replace filler. 

Compressor runs continually. 

1.Defeclive pressure switch. 

1.Replace swttch. 

2.Excesslve air usage. 

2.Compressor  not large enough to 

meet CFM  requirement or the 

airtool. 

Compressor vibrates. 

1.Loose mounting bolts. 

1.Tighten. 

2.Rubber tank feet worn/missing. 

2.Replace. 

Air output lower than normal. 

1.Open dralncock. 

1.Tighten  draincock. 

2.lntake filter dil. 

2.Clean or  replace Intake filter. 

3.Connectlon lea  ing. 

3. Tighten connections. 

-4-

Summary of Contents for 65161

Page 1: ...OIL FREE AIR COMPRESSOR ITEM 65161 ...

Page 2: ......

Page 3: ... use This compressor should be only operatated by professional personnel who fully abide by the safety instrucitons contained herein It is strictly prohibited to change the factory s settings without manufacturer s prior written consent Following instructions in the manual will provide a longer and safer service life for your air compressor ...

Page 4: ...01 GENERAL 01 PRESSURE SWITCH USAGE 02 USAGE REQUIREMENTS 02 MAINTENANCE 03 TROUBLESHOOTING CHART 05 PARTS ILLUSTRATION ...

Page 5: ...d this condition please check and repair the pressure switch make sure its working pressurewithout exceeding the rated one 4 Once daily off working please pull the thimble ofsepetatorby finger ensured to exhaust all thewater from it completely May be some customer have brought the air compressor without oil separator so it s unnecessaryfor them to comply with above mentioned requirements 5 The dis...

Page 6: ...than or exceed the 10 ofthe rated one 6 In order to avoid any injures it s prohibited to touch any high temperature parts once the unit is on including the cylinder head exhaust pipe one way valve and so forth 7 Please keep the cross section of electrical cable l 5mm2 within the proper length 8 Theusage is limited to supply any air sources for air tools do not point the air at any person or animal...

Page 7: ...e reset 4 C lean the air valve every 500hours of usage and replace the muffler element Replace the piston ring per every 1500hours 5 Pressure test the air tank every 2years and check the double surface annually Ifit is rusty collide or testing failure it should be discarded as useless 6 To release all air from the pressure tank then move it freely 5 Troubleshooting Chart Dangerous by electric Dang...

Page 8: ...ct Authorized Service Center Thermal ove oad protector 1 Low volla e 1 Check with voltmete 105 v min cuts out repeatedly 2 Clogged a rfilter 2 Cleanfilter see Main enance 3 Lack of proper ventilation room section temperature too high 3 Move compressor to wellventilated area Tank pressure dropswhen t Loose connections fittings 1 Sheck for air leaks Usesealing compressor shuts off tubing etc tape on...

Page 9: ...NG 2 22 CRANK 2 6 FASTEN PLATE 2 23 BEARING 6006 2Z 2 7 SCREWM6 16 2 24 SCREWM6 8 4 8 CYLINDER 2 25 SCREWM5 20 2 9 CYL INDERSEAL RING 2 26 RIGHT CRANKCASE I 10 CYLINDERCOVER SEAL RING 2 27 WIREFASTEN RING 1 11 CYLINDERCOVER 2 28 BOLTM5 152 2 12 SCREWM5 25 12 29 SCREWM5 J20 2 13 O SEALRING 4 30 SPRING CUSIDON 1 5 I 4 14 CONNECT PIPE 2 31 STATOR 1 15 SCREWM4 6 4 32 BOLT 2 16 FASTEN PART 2 33 ROTOR 1...

Page 10: ...25 METAL CUSIIlON 2 7 SCREWM5 20 2 26 FAN 1 8 CONNECT ROD 2 27 CRANK 2 9 PISTONRING 2 28 BEARING 6908 2Z 2 10 FASTENPLATE 2 29 SCREWM6 8 4 11 SCREWM6 6 2 30 BEARING RING I 40 2 12 CYLINDER 2 31 RIGHT CRANKCASE I 13 CYLINDERSEALRING 2 32 WIRE FASTEN RING I 14 CYLINDER COVER SEALRING 2 33 SCREWM5 182 4 15 CYLINDER COVER 2 34 SPRING CUSIIlON l 5 4 16 SCREWM6 65 12 35 STATOR 1 17 SPRING CUSIIlON 1 6 1...

Page 11: ......

Page 12: ...IFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here _________________ Note If product has no serial number record month and year of purchase instead Note Some parts ...

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