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3. Door Open message will not disappear  

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a) 

The CybaMICRO controller has a monitored door switch system.  

 

 

 

Consequently  there are two limit switches monitoring each baler 

 

 

 

door. 

 

 

 

Door 1 Limit Switch is closed when  the door is shut, and Door 2 

 

 

 

Limit   Switch is open when the door is shut. When the door is  

 

 

 

open Door 1 Limit Switch  must open and Door 2 Limit Switch must 

 

 

 

close. Any abnormality in this switch operation will be detected,  

 

 

 

and the controller will default to the safe state which is the Door 

 

 

 

Open. Check the operation of both switches.  

 
 

 

 

Magnetic door switches also have two separate contacts encapsu

 

 

 

lated in a single switch unit. They also switch in the same pattern 

 

 

 

as above. 

 
 

 

b) 

Check carefully the wiring to both door limit switches. Also look along 

 

 

 

the length of the wire harness for signs of damage.  

 
 

 

c) 

Any detected fault in the PCB monitoring system will also default to  

 

 

 

Door Open. Possible PCB fault. The PCB has two door open  

 

 

 

LEDs  labeled  Door(S)  and  Door(M). These  are  provided  for fault 

 

 

 

finding, and LED indicates the individual state of the dual redun 

 

 

 

dant door switch monitoring circuitry. 

They do not indicate the  

 

 

 

state of each switch contact.

 In normal operation when the door 

 

 

 

is closed Door(S) will go out followed by Door(M) a second or so 

 

 

 

later. If calling for service note any abnormality in this function. 

 

 
 
 

7.0 Motor Reversing Plug System 
 

The  CybaMICRO  2011  controller  is  fitted  with  two  motor  sockets.  The  motor  cable 
can be plugged into either, however the motor direction will be reversed depending on 
which socket it is plugged into. Both motor sockets are simultaneously powered when 
the contactor closes, but two phase wires are swapped in one socket causing the mo-
tor to run in the opposite direction. This allows the correct motor direction to be se-
lected without the need to call a qualified electrician. 
 

NOTE: Never swap the motor plug into a different socket while the controller is 
switched on. Always fit the cap to the unused socket. 

Page 13 

Summary of Contents for CybaMICRO 2011

Page 1: ...R ELECTRONIC CONTROL SYSTEM Page 1 CybaMICRO 2011 Model...

Page 2: ...S OR ADJUSTMENTS INSIDE DO NOT DIRECTLY EXPOSE CONTROLLER TO RAIN OR HIGH PRESSURE WATER JETS SHOULD YOU LEAVE YOUR BALER UNATTENDED FOR A PERIOD OF TIME IT IS STRONGLY REC OMMENDED THAT YOU SWITCH TH...

Page 3: ...sic Controller Function P6 2 1 Operation of the Pressure Switch and Travel Switch P6 2 2 Full Bale Detection P7 2 3 Door Switches P8 2 4 Tilt Switch P8 3 0 CybaMICRO Display P9 3 1 Status Messages P9...

Page 4: ...the baler In particular the controller monitors a dual safety door switch with a fully re dundant circuit that will detect a single failure in either the door switches or the monitor circuit The cont...

Page 5: ...ergency stop causes controller Power LED to go out and ma chine to immediately stop Also check that opening top baler door causes Door Open to be displayed in the System Monitor The baler pressing app...

Page 6: ...en the power is initially switched on pressing the OPERATE button will cause the baler to retract Also if a full bale condi tion is sensed the cycle will terminate with the baler pressing apparatus lo...

Page 7: ...s is not fitted Consequently the Plastic Full condition is reset as soon as the baler is retracted However the travel switch can not eliminate the need for the hydraulic pressure switch As the baler f...

Page 8: ...the door is changed from open to shut or shut to open the contacts in both switches must change state That is when the door is opened Door 1 Limit Switch must open its con tacts and Door 2 Limit Swit...

Page 9: ...ains when the door is shut Ready to Retract Indicates the baler is ready to retract when the OPERATE button is pressed Ready to Press Indicates the baler is ready to perform a compaction cycle when th...

Page 10: ...Page 10 Controller PCB Motor Contactor Motor Overload Relay 2A Fuse Power Supply PCB under Controller PCB 4 0 Location of Internal Components...

Page 11: ...or tilt sensor wiring SL A LA100925 2 2kW Motor contactor 24Vdc coil SL A LA100209 Motor overload relay SL S PS 45 24 Power supply PCB SL X CM PCB2011 Controller PCB SL S CEB2 2amp 20mm glass fuse SL...

Page 12: ...B may be blown or the 4A fuse on the power supply PCB may be blown Ensure the mains plug is disconnected and tagged out before opening the controller If the 4A power supply fuse continually blows repl...

Page 13: ...or Open Possible PCB fault The PCB has two door open LEDs labeled Door S and Door M These are provided for fault finding and LED indicates the individual state of the dual redun dant door switch monit...

Page 14: ...Page 14 8 0 Location of Controls Key Switch Emergency Stop Operate Button Status LEDs Main Wiring Connector Motor Reversing Sockets Serial No...

Page 15: ...Page 15 9 0 Main Wiring Harness...

Page 16: ...l be charges rendered for repairs to the product made after the expiration of the aforesaid twelve month warranty period This warranty gives you specific legal rights and you may have other rights whi...

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