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1.4. Protection 
 

Emergency stop immediately stops machine operation by disconnecting power supply 
in the controller.  
Door  sensor  open  immediately  holds  all  automatic  operations  and  movement  of  the 
baler pressing apparatus and stops the baler electric motor.  
 

1.5. Installation—Qualified Person: Safety Manager  

 
Before proceeding with the preparation of the machine for its installation and starting it 
is necessary to make a careful visual inspection of the controller for damage that may 
have occurred in transit. In particular check:  

 

Door Switches 

 

Emergency Stop 

 

Mains Power Cable 

 

Mains Plug 

 

Controller Mounting  

 

Controller Casing for damage 

 

Signs of moisture ingress into Controller  

 

1.6. Electrical Connection 

 
Ensure that the power socket is correctly rated and is provided with an effective earth 
before plugging the controller in. 

 
1.7 Control of Protection Devices  

Check that pressing emergency stop causes controller Power LED to go out and ma-
chine to immediately stop. Also check that opening top baler door causes Door Open to 
be  displayed  in  the  System  Monitor.  The  baler  pressing  apparatus  should  not  move 
when the door is open.  
 
The  operator  shall  not  disable  or  attempt  to  disable  any  of  the  safety  features  of  the 
controller.  
The  Person  Qualified  for  Electrical  Maintenance  shall  not  open  the  controller  before 
disconnecting from the mains supply. Maintenance personnel should at all times be in 
control of the mains plug when working inside the controller.  
At  the completion  of  any  work  they  should locate,  assemble  and  check  that  all  safety 
systems are functioning correctly. 
The Safety Manager shall make sure the Operator and Persons Qualified for Electrical 
Maintenance have received all necessary information according to the present manual 
and electrical service manuals as maybe appropriate, and in particular will make sure 
that all safety systems and protection devices are correctly assembled and working and 
also that they have not been mishandled.  

Page 5 

Summary of Contents for CybaMICRO 2011

Page 1: ...R ELECTRONIC CONTROL SYSTEM Page 1 CybaMICRO 2011 Model...

Page 2: ...S OR ADJUSTMENTS INSIDE DO NOT DIRECTLY EXPOSE CONTROLLER TO RAIN OR HIGH PRESSURE WATER JETS SHOULD YOU LEAVE YOUR BALER UNATTENDED FOR A PERIOD OF TIME IT IS STRONGLY REC OMMENDED THAT YOU SWITCH TH...

Page 3: ...sic Controller Function P6 2 1 Operation of the Pressure Switch and Travel Switch P6 2 2 Full Bale Detection P7 2 3 Door Switches P8 2 4 Tilt Switch P8 3 0 CybaMICRO Display P9 3 1 Status Messages P9...

Page 4: ...the baler In particular the controller monitors a dual safety door switch with a fully re dundant circuit that will detect a single failure in either the door switches or the monitor circuit The cont...

Page 5: ...ergency stop causes controller Power LED to go out and ma chine to immediately stop Also check that opening top baler door causes Door Open to be displayed in the System Monitor The baler pressing app...

Page 6: ...en the power is initially switched on pressing the OPERATE button will cause the baler to retract Also if a full bale condi tion is sensed the cycle will terminate with the baler pressing apparatus lo...

Page 7: ...s is not fitted Consequently the Plastic Full condition is reset as soon as the baler is retracted However the travel switch can not eliminate the need for the hydraulic pressure switch As the baler f...

Page 8: ...the door is changed from open to shut or shut to open the contacts in both switches must change state That is when the door is opened Door 1 Limit Switch must open its con tacts and Door 2 Limit Swit...

Page 9: ...ains when the door is shut Ready to Retract Indicates the baler is ready to retract when the OPERATE button is pressed Ready to Press Indicates the baler is ready to perform a compaction cycle when th...

Page 10: ...Page 10 Controller PCB Motor Contactor Motor Overload Relay 2A Fuse Power Supply PCB under Controller PCB 4 0 Location of Internal Components...

Page 11: ...or tilt sensor wiring SL A LA100925 2 2kW Motor contactor 24Vdc coil SL A LA100209 Motor overload relay SL S PS 45 24 Power supply PCB SL X CM PCB2011 Controller PCB SL S CEB2 2amp 20mm glass fuse SL...

Page 12: ...B may be blown or the 4A fuse on the power supply PCB may be blown Ensure the mains plug is disconnected and tagged out before opening the controller If the 4A power supply fuse continually blows repl...

Page 13: ...or Open Possible PCB fault The PCB has two door open LEDs labeled Door S and Door M These are provided for fault finding and LED indicates the individual state of the dual redun dant door switch monit...

Page 14: ...Page 14 8 0 Location of Controls Key Switch Emergency Stop Operate Button Status LEDs Main Wiring Connector Motor Reversing Sockets Serial No...

Page 15: ...Page 15 9 0 Main Wiring Harness...

Page 16: ...l be charges rendered for repairs to the product made after the expiration of the aforesaid twelve month warranty period This warranty gives you specific legal rights and you may have other rights whi...

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