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2.1 Operation of the Pressure Switch and Travel Switch 

 

 

The CybaMICRO controls the movement of the baler pressing apparatus by energizing 
solenoid coils on a hydraulic valve. If the A solenoid is energised , the pressing appara-
tus will move in one direction, and if the B solenoid is energised the pressing apparatus 
will move in the other direction (refer to baler manufacturers data for specific details.) 
When both A and B solenoids are de-energised the pressing apparatus will not move.  
The CybaMICRO controller is capable of monitoring a hydraulic pressure  switch, and  
a travel switch.  
 
The travel switch will be arranged so a cam or striker that is mechanically linked to the 
pressing apparatus will actuate and close the switch contacts at the mechanical travel 
limits of the pressing apparatus. The CybaMICRO controller will monitor the travel limit 
switch, and when its contacts close the hydraulic solenoid coil driving the pressing ap-
paratus will be de-energised.   
 
The  hydraulic  pressure  switch  will  monitor  the  oil  pressure,  and  when  that  pressure 
reaches  a  set-point  (see  baler manufacturers  data), the  pressure  switch  contacts  will 
close. The advantage of the travel switch is that it allows the end of travel of the press-
ing  apparatus  to  be  detected  without  generating  high  oil  pressures  and  mechanical 
forces.  
 

2.0 Basic Controller Function 

 

The emergency stop must be released and the key switch in the ON position for the 
controller  to  be  powered.  Power  LED  should  illuminate  solidly,  and  display  shows 

StarLogixs 

on line 1 and

  ver:r1.0(11hk) 

on line 2 for 2 seconds. Then the display will 

show 

XXXX Bales

.  

The CybaMICRO controller has only a single OPERATE button which changes func-
tion  depending  on  the  following  conditions. When  the  power  is  initially  switched  on, 
pressing the OPERATE button will cause the baler to retract. Also if a full bale condi-
tion is sensed the cycle will terminate with the baler pressing apparatus locked in the 
compaction  position.  Pressing  the  OPERATE  button  in  this  case  will  also  cause  the 
baler  to  react.  All  other  situations  will  cause  the  baler  to  cycle  when  the  OPERATE 
button is pressed.  
When the message Door Open is displayed all baler functions are suspended until the 
door  is  shut.  Pressing  the  OPERATE  button  will  only cause  a  baler  action  when  the 
messages  Ready  to  Press,  Ready  to  Retract,  Cardboard  Full  or  Plastic  Full  are  dis-
played on the system monitor.  
The particular action the baler is currently performing is displayed on the system moni-
tor. That is, Retracting is displayed when the baler is retracting, and Pressing is dis-
played for the duration of the pressing cycle.  
Note that the cycle consists of the baler pressing apparatus moving down in the com-
paction stroke, a short delay in the compaction position, then the baler pressing appa-
ratus moving back up to the starting position.  
When  a full  bale  condition  is  detected  the  Full  LED will illuminate  and  the message 
‘Cardboard Full’ or ’Plastic Full will be displayed on the SYSTEM MONITOR depend-
ing on which chamber is full. In both cases ’Tie Off Bale NOW’ will be displayed on the 
second line of the SYSTEM MONITOR. The baler cycle will terminate with the press-
ing apparatus locked in the compaction position. This ensures the baler is in the cor-
rect position for tying-off the baler strings (see baler data for details). When the OPER-
ATE  button  is  pressed  the  SYSTEM  MONITOR  will  display  Retracting  and the  baler 
will retract. However the cardboard full bale condition can not be cleared until the bale 
is  removed from the  chamber.  No further  cycling  of the  baler is  possible  until  this  is 
done. Even switching off the power will not clear this state. 

Page 6 

Summary of Contents for CybaMICRO 2011

Page 1: ...R ELECTRONIC CONTROL SYSTEM Page 1 CybaMICRO 2011 Model...

Page 2: ...S OR ADJUSTMENTS INSIDE DO NOT DIRECTLY EXPOSE CONTROLLER TO RAIN OR HIGH PRESSURE WATER JETS SHOULD YOU LEAVE YOUR BALER UNATTENDED FOR A PERIOD OF TIME IT IS STRONGLY REC OMMENDED THAT YOU SWITCH TH...

Page 3: ...sic Controller Function P6 2 1 Operation of the Pressure Switch and Travel Switch P6 2 2 Full Bale Detection P7 2 3 Door Switches P8 2 4 Tilt Switch P8 3 0 CybaMICRO Display P9 3 1 Status Messages P9...

Page 4: ...the baler In particular the controller monitors a dual safety door switch with a fully re dundant circuit that will detect a single failure in either the door switches or the monitor circuit The cont...

Page 5: ...ergency stop causes controller Power LED to go out and ma chine to immediately stop Also check that opening top baler door causes Door Open to be displayed in the System Monitor The baler pressing app...

Page 6: ...en the power is initially switched on pressing the OPERATE button will cause the baler to retract Also if a full bale condi tion is sensed the cycle will terminate with the baler pressing apparatus lo...

Page 7: ...s is not fitted Consequently the Plastic Full condition is reset as soon as the baler is retracted However the travel switch can not eliminate the need for the hydraulic pressure switch As the baler f...

Page 8: ...the door is changed from open to shut or shut to open the contacts in both switches must change state That is when the door is opened Door 1 Limit Switch must open its con tacts and Door 2 Limit Swit...

Page 9: ...ains when the door is shut Ready to Retract Indicates the baler is ready to retract when the OPERATE button is pressed Ready to Press Indicates the baler is ready to perform a compaction cycle when th...

Page 10: ...Page 10 Controller PCB Motor Contactor Motor Overload Relay 2A Fuse Power Supply PCB under Controller PCB 4 0 Location of Internal Components...

Page 11: ...or tilt sensor wiring SL A LA100925 2 2kW Motor contactor 24Vdc coil SL A LA100209 Motor overload relay SL S PS 45 24 Power supply PCB SL X CM PCB2011 Controller PCB SL S CEB2 2amp 20mm glass fuse SL...

Page 12: ...B may be blown or the 4A fuse on the power supply PCB may be blown Ensure the mains plug is disconnected and tagged out before opening the controller If the 4A power supply fuse continually blows repl...

Page 13: ...or Open Possible PCB fault The PCB has two door open LEDs labeled Door S and Door M These are provided for fault finding and LED indicates the individual state of the dual redun dant door switch monit...

Page 14: ...Page 14 8 0 Location of Controls Key Switch Emergency Stop Operate Button Status LEDs Main Wiring Connector Motor Reversing Sockets Serial No...

Page 15: ...Page 15 9 0 Main Wiring Harness...

Page 16: ...l be charges rendered for repairs to the product made after the expiration of the aforesaid twelve month warranty period This warranty gives you specific legal rights and you may have other rights whi...

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