STAS -
Instructions for use moving floor
3
TABLE OF CONTENTS
A.
INTRODUCTION
4
1.
GENERAL 4
2.
SAFETY
AT
WORK
4
3.
NOTES
4
B.
SAFETY
REGULATIONS
4
1. PREVENTION OF ACCIDENTS AND OVERVIEW OF
WARNINGS AND SAFETY MEASURES
4
1.1.
General 4
2. PERSONAL PROTECTIVE MEASURES
4
2.1.
Footwear
4
2.2.
Clothing 4
2.3.
Goggles 4
2.4.
Gloves
4
2.5.
Ear
protection
4
3. PICTOGRAMS
5
C. GENERAL DESCRIPTION MOVING FLOOR
6
1. TRAILER
6
2. MOVING FLOOR SYSTEM
6
2.1.
Principle
of
operation
7
2.2.
Speed
and
maximum
load
8
3. INTENDED USE MOVING FLOOR SYSTEM
8
4. TRAILER IDENTIFICATION
8
4.1. Position of identification plate and trailer identification number
8
4.2.
Identification
plate
8
4.3.
Trailer
identification
number
9
D. SYSTEM DESCRIPTIONS
9
1. KINGPIN, FIFTH WHEEL RUBBING PLATE AND FIFTH WHEEL
9
2. LANDING LEGS
9
2.1.
Description
9
2.2. Operation steel type landing leg
10
2.3. Operation aluminium type landing leg
10
3. BRAKES
11
3.1.
General 11
3.2.
EBS
11
3.3.
Brake
connection
15
3.4. Prevention of premature brake wear
16
3.5.
Brake
synchronisation
16
3.6.
Brake
plate
16
3.7.
Drum
brake
16
3.8.
Disc
brake
16
3.9. Parking brake – spring brake cylinders
17
3.10.
Emergency
brake
17
4. AIR SUSPENSION
18
4.1.
General 18
4.2.
Raising
and
lowering
valve
18
4.3.
SmartBoard
19
4.4. Load indication through SmartBoard and any possibly calibration
20
5.
WHEEL
ACCESSORIES
20
5.1.
Tyres
and
rims
20
5.2. Spare wheel and spare wheel carrier
20
5.3.
Wheel
chock
21
5.4. Mud guards and mud flaps
21
6.
DOORS
21
6.1.
Barn
doors
21
6.2. Hydraulically operated top swinging door
22
6.3.
Inspection
door
23
7.
ROOF
COVERING
23
7.1.
Catwalk
with
ladders 23
7.2.
Roof
sheet
24
7.3.
Hydraulically
operated
roof
nets 24
7.4. Opening the hydraulically operated roof nets
25
7.5. Closing the hydraulically operated roof nets
25
8.
MOVING
FLOOR
SYSTEM
ACCESSORIES
25
8.1. Moving bulkhead with floor sheet
25
8.2.
Detachable
funnel
26
9.
LIGHTING
AND
SIGNALISATION 27
10.
VARIOUS
ACCESSORIES
28
10.1.
Tool
box
28
10.2. retractable ladder for accessing load space
28
10.3.
Side
guards
28
10.4.
Ladder 29
11. OPTIONS
29
11.1.
Alloy
rims
29
11.2.
Rear
light
protection
29
11.3.
Additional
rear
door
lock
29
E. SPECIFIC PROCEDURES
30
1.
TRAILER
COUPLING
AND
UNCOUPLING
30
1.1.
COUPLING
30
1.2.
Uncoupling
30
2.
TRAILER
LOADING
AND
UNLOADING
30
2.1.
Safety
instructions
30
2.2.
Loading
the
trailer
31
2.3.
Unloading
the
trailer 32
2.4.
Emergency
control
unit
33
F. PREVENTIVE MAINTENANCE
34
1. MECHANICAL MAINTENANCE
34
1.1.
Visual
inspection
34
1.2.
Tyres
34
1.3.
Tightening
torques
for
bolts
34
2. MAINTENANCE SCHEDULE TRAILER BODYWORK
35
3. MAINTENANCE SCHEDULE MOVING FLOOR SYSTEM
35
4.
WHEELS
35
G. TROUBLESHOOTING MOVING FLOOR SYSTEM
36
1.
MOST
COMMON
PROBLEM
CAUSES
36
2. CARGO FLOOR
®
SYSTEM
37
3.
WABCO
DIAGNOSES 37
3.1. Via Interface and PC with voltage supply ISO7638
37
3.2.
Through
SmartBoard 37
H.
TECHNICAL
SPECIFICATIONS
39
1.
TRAILER
-
MECHANICAL
39
1.1. Kingpin and fifth wheel rubbing plate
39
1.2.
Aluminium
landing
legs
39
1.3.
Steel
landing
legs
39
