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STAS - 

Instructions for use moving floor

34

F. PREVENTIVE MAINTENANCE

Preventive maintenance on the trailer may be divided into the following sections:

• 

Mechanical maintenance on the trailer (see § 1).

• 

Maintenance on the bodywork of the trailer (see § 2).

• 

Maintenance on the moving floor system (see § 3).

1. MECHANICAL MAINTENANCE

1.1. VISUAL INSPECTION

1.2. TYRES

A general visual inspection of the trailer should be carried out at regular intervals and any damaged or faulty compo-

nents must be replaced or repaired immediately.

Visually check the tyre pressures before each trip. Tyre pressures should be measured weekly and adjusted if required. 

The table below shows the recommended tyre pressure and rims for the most common tyre sizes. If the trailer is fitted 

with a different tyre size, the correct tyre pressure may be obtained from the manufacturer.

Tyre size

Rim width (advice)

Recommended tyre pressure (bar)

425/55 R19.5

13.00 x 19.5

9

445/45 R19.5

14.00 x 19.5

9

445/65 R19.5

14.00 x 19.5

8.5

11 x 22.5

7.50 x 22.5

8

12 x 22.5

8.25 x 22.5

8.5

13 x 22.5

9.00 x 22.5

8.5

365/80 R20

10.00 x 20

9

385/65 R22.5

11.75 x 22.5

9

425/65 R22.5

13.00 x 22.5

8.5

445/65 R22.5

14.00 x 22.5

9

Check whether the tyres of the trailer still contain the regulation grooves on a regular basis. Replace the tyres in time.

Inspecting the tyres is extremely important for your safety and the safety of others.

1.3. TIGHTENING TORQUES FOR BOLTS

All bolts and nuts should be inspected on a monthly basis. Particular attention should be paid to the bolts and nuts in the 

floor system, the fifth wheel rubbing plate and the axle attachment to the chassis.

The following table indicates the tightening torques for normal construction bolts according to class 8.8 and class 10.9 (as 

per DIN ISO 898 – Part 1).

Size

Tightening torque (Nm)

Size

Tightening torque (Nm)

Class 8.8

Class 10.9

Class 8.8

Class 10.9

M5

5.5

8.1

M20

425

610

M6

9.6

14

M20x1.5

475

680

M8

23

34

M22

580

820

M8x1

25

37

M22x1.5

630

900

M10

46

67

M24

730

1050

M10x1.25

49

71

M24x2

800

1150

M12

79

115

M27

1100

1550

M12x1.25

83

120

M27x2

1150

1650

M14

125

185

M30

1400

2000

M14x1.5

135

200

M30x2

1500

2150

M16

195

295

M36

2450

3500

M16x1.5

210

310

M36x2

2650

3780

M18

300

430

M42

3930

5600

M18x1.5

340

485

M42x2

4280

6050

The tightening torques listed are applicable up to M16x1.5 for bolts with galvanized surfaces and a surface rough-

ness of µ=0,125. On larger diameters, the surface roughness is µ=0,140.

The previously stated tightening torques do NOT apply:

• 

to wheel nuts,

• 

when lubricants such as MOS2 are used.

Please also refer to the additional documentation supplied with the trailer for 

tightening torques relating to the floor system, axles, brakes and suspension.

Summary of Contents for AgroStar Alu

Page 1: ...STAS Instructions for use moving floor 1 Moving Floor INSTRUCTIONS FOR USE...

Page 2: ...EN MOVING FLOOR V1...

Page 3: ...heel carrier 20 5 3 Wheel chock 21 5 4 Mud guards and mud flaps 21 6 DOORS 21 6 1 Barn doors 21 6 2 Hydraulically operated top swinging door 22 6 3 Inspection door 23 7 ROOF COVERING 23 7 1 Catwalk wi...

Page 4: ...river of this trailer is also familiar with these instructions 1 PREVENTION OF ACCIDENTS AND OVERVIEW OF WARNINGS AND SAFETY MEASURES 2 PERSONAL PROTECTIVE MEASURES 1 1 GENERAL 2 1 FOOTWEAR 2 2 CLOTHI...

Page 5: ...irective This pictogram can be found near electrical connections It serves to remind the operator that it is not allowed to disconnect the electrical connections by pulling the cable This pictogram ca...

Page 6: ...d roof covering the axles with associated braking system the air suspension with air bags the landing legs and wheel accessories the lighting and signalization the reinforced construction at the front...

Page 7: ...valve which ensures the oil flow activates cylinder 2 resulting in the start of stage II Stage II Cylinder 2 and the associated floor slats moves towards the front of the loading floor and the load st...

Page 8: ...corrosion due to their chemical compatibility e g between copper and alumi nium in the presence of moisture condensation water When transporting these product types there is a risk of the moving floo...

Page 9: ...a good and safe driving style for the tractor trailer combination it is essential to respect the correct coupling height The guiding value for the coupling height is stated on the sticker which is att...

Page 10: ...MINIUM TYPE LANDING LEG Proceed as follows Ensuring the air suspension of the tractor is in the driving position pull out the locking pin of the landing leg and hold the leg by the lever on the base M...

Page 11: ...tem is equipped as standard with a load sensing brake force adjustment and anti locking system ABS The EBS system complies with the legal requirements conforms with directive 71 320 EC conforms with d...

Page 12: ...rocessed by the trailer modulator If the trailer has been coupled to a towing vehicle without EBS a pressure sensor for determining the required brake value is integrated into the trailer modulator Th...

Page 13: ...ly applied Duration and height of the pressure depend upon the current critical lateral acceleration The risk of rolling over is recognised using the wheel reaction during test braking When the risk o...

Page 14: ...ted and is therefore not tamper proof ILS Integrated Load Switch optional If the trailer is equipped with lift axle s these may be automatically controlled independently from the actual axle load by t...

Page 15: ...ase the ABS warning light will flash 4x 1 cycle once the ignition has been switched on Warning phase 2 When the wire in the indicator has been worn through for 4 minutes a voltage of 4 5 volts is meas...

Page 16: ...blications which have been supplied with the trailer Between the first 2000 and 10000 km and after each change of tractor a brake synchronisation is recommended Please also refer to the additional doc...

Page 17: ...tightened before leaving the trailer unman ned It is advisable to place a wheel chock in front of or behind the wheels for additional protection Always park the trailer on a horizontal and stable sur...

Page 18: ...d lowering valve The valve for raising and lowering on a trailer with air suspension allows the height of the trailer chassis to be adjusted with a view to loading and or unloading the trailer This va...

Page 19: ...General 4 3 SmartBoard Certain functions are not standard Those can be obtained through options Odometer Tire monitoring Road finisher brake Messages Immobilizer Air suspension Extra s Vehicle inclin...

Page 20: ...ersion from TE14013 upwards SmartBoard with software from SB010207 upwards Calibration on the semi trailer Determine the weight of semi trailer is unladen partially laden optional and laden weight usi...

Page 21: ...he doors proceed as follows Open the door lock optional See 11 3 Turn the safety latches of the door handles Rotate both door handles gently upwards and then backwards in such a way till both doors ar...

Page 22: ...ehind and above the trailer to close the hydraulically operated top swinging door and ensure there are no obstructions which may prevent the door from fully closing When during opening of the top swin...

Page 23: ...he hydraulic couplings of the tractor and trailer are clean Connect the hydraulic couplings between the tractor and the trailer in the correct manner Start the tractor motor switch on the PTO pump and...

Page 24: ...atwalk support or it can be found inside the roll up slat where it will be fastened by a rubber band The rolling handle enables the operator to roll the roof sheet up or down Figure 7 2 a Rolling hand...

Page 25: ...net has fully opened Pull the lever on the distributor to position 0 When closing the roof nets the right hand roof net A should always be closed first and after that the left hand roof net B Attentio...

Page 26: ...ure the floor sheet will be hanging out the trailer If the trailer is fitted with a hydraulically operated top swinging door ensure that this door cannot be operated when the floor sheet is being re l...

Page 27: ...consists of front position lights with built in reflectors registration plate light side marker lights with built in reflectors end outline marker lights reflectors at the rear of the trailer rear lig...

Page 28: ...a ding process and to avoid damaging the ladder Figure 10 2 a Ladder for access to the load space The side guards serve to protect other road users on both sides from the open space underneath the tra...

Page 29: ...ecome shiny white Thoroughly rinse the rim and the wheel with water Repeat the above steps for stubborn deposits Apply a small amount of Alpolish onto the rim Spread the paste evenly over the surface...

Page 30: ...ignition has been switched on the trailer is due for service Raise the landing legs to their highest position On the steel landing legs fasten the lever in the safety hook and for the aluminium landin...

Page 31: ...loading floor Loading by using the Cargo Floor system The control unit for the moving floor system is fitted with a stop which allows the system to be switched off immediately Once the stop has been d...

Page 32: ...y electrical power to the trailer For trailers with hydraulic roof nets and hydraulically operated top swinging doors open the roof nets first see D 7 3 and then the top swinging door see D 6 2 1 Last...

Page 33: ...switch has also been installed in the storage area for the control unit Figure 2 4 2 a Fixed switch for operating moving floor system This switch has 3 positions I load the switch must be kept in thi...

Page 34: ...ves on a regular basis Replace the tyres in time Inspecting the tyres is extremely important for your safety and the safety of others 1 3 TIGHTENING TORQUES FOR BOLTS All bolts and nuts should be insp...

Page 35: ...nspections for moving floor systems are Check whether the screws bolts are secure Tighten or replace if necessary Check the coupling screws and couplings for all hydraulic components Remove any residu...

Page 36: ...re listed below Are the emergency stops pulled out Is the oil reservoir full Does the pump reach the required oil volume at 210 bar Has the system been connected in the correct manner Is the pressure...

Page 37: ...sing the Interface and a PC with correct software the user can call for the system information and read and update the memory diagnoses 3 2 THROUGH SMARTBOARD Component TEBS D 007 Trailer modulator 01...

Page 38: ...SHOOTING MOVING FLOOR SYSTEM 139 Valve residual pressure maintenance for manoeuvring aid 140 Valve residual pressure maintenance for traction help 141 Lifting axle valve 2 142 Lifting axle valve 1 143...

Page 39: ...he EC Directive 94 20 of 30 May 1994 It is advisable to check the securing and wear of the kingpin on a weekly basis Directives relating to the assessment of worn and or deformed 2 trailer couplings M...

Page 40: ......

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