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STAS - 

Instructions for use moving floor

4

A. INTRODUCTION

1. GENERAL

2. SAFETY AT WORK

3. NOTES

We would like to congratulate you on the purchase of your new STAS nv trailer.

STAS trailers have been built to serve the user for many years. If the trailer is used and maintained in accordance with 

the legal provisions and professional regulations, we can guarantee you many years of reliable operation.

We recommend you study the instructions and accompanying documentation carefully prior to using the trailer in 

order to familiarise yourself with all functions of the trailer and to enable you to use it in the best possible manner.

Your trailer has been designed in accordance with current safety standards.

We wish you every enjoyment in the use of your new trailer.

The STAS-team.

An up-to-date list of STAS sales points and recognised service points can be found on our website: 

www.stas.be or www.alutrailer.com.

This manual and accompanying documentation have been drawn up with the following in mind: prevention is better 

than cure. We would therefore ask you to take note of the following.

Although every care has been taken during the compilation and verification of this manual, it may be possible that, as 

a result of technical progress, certain components vary slightly from the illustrations in the text. STAS nv reserves the 

right to apply modifications without prior notice and cannot be held liable for any possible errors.

These instructions apply to trailers with a number of different options. It is possible certain options have not been 

fitted to your trailer, or are not available for your type of trailer.

This manual should always be kept with the trailer and the operator must be able to refer to it at any time.

This manual was originally published in Dutch and you may have a translated copy of the original. The original Dutch 

manual is also available on request.

The following information is important and should be taken into account when referring 

to the manual:

• 

The “front” is the side of the trailer closest to the tractor. 

• 

The “rear” is the side of the trailer furthest from the tractor.

• 

In order to determine the left and right hand side, the operator should be looking 

from the rear to the front of the trailer.

The pictures in this manual are not taken on 'UK trailers' (trailers driven on the left) but 

on 'continental trailers' (trailers driven on the right). This implies that certain compo-

nents will be on the other side of the trailer than shown in the pictures. E.g. position of 

spare wheel carrier, tool box, control units ...

You will have been made aware of the main operational and safety instructions for your 

trailer at the time of delivery. Please apply them correctly.

Please study these instructions and accompanying documentation carefully prior to 

including the trailer in your trailer fleet.

Please ensure the driver of this trailer is also familiar with these instructions.

1. PREVENTION OF ACCIDENTS AND OVERVIEW OF WARNINGS AND SAFETY MEASURES

2. PERSONAL PROTECTIVE MEASURES

1.1. GENERAL

2.1. FOOTWEAR

2.2. CLOTHING

2.3. GOGGLES

2.4. GLOVES

2.5. EAR PROTECTION

As STAS nv is not aware of the conditions in which the trailer will be used, the company cannot assess the risks caused by 

external factors. In the interest of his employees and any other third parties which may be involved, the owner of the trailer 

should arrange for a risk analysis relating to these external risks to be carried out. The owner of the trailer can then use 

this risk analysis to arrange training for any personnel who may be using the trailer.

It is strongly recommended that operators who are new to the trailer and the moving floor system learn to use it with the 

trailer in an unloaded condition.

Any possible information regarding regulations relating to unloading yards, safety procedures, etc. required by drivers who 

are not employed by the company where the unloading is taking place should always be obtained.

Always inform the person in charge of your arrival and your departure and comply with the driving and unloading procedu-

res in the unloading yard and the general instructions on site.

Never reverse your trailer without first ensuring it is safe to do so. Ensure there is no one in the danger zone around the 

trailer. If there is a signalling person present in the unloading yard, ensure that both parties are familiar with the signals 

being used. Cease any movement if you can no longer see the signalling person.

When operating the moving floor trailer, protective footwear should be worn at all times. Footwear may include fixed, high 

fitting shoes with steel toe caps and insulating soles. Slippers, loose fitting shoes, or shoes which could endanger the 

operator or which do not offer sufficient protection should never been worn.

Suitable clothing should ensure the operator is visible while carrying out his work and this will contribute to the general 

safety. Clothing should never be left loose and must always be done up. It should preferably be of an eye-catching colour 

and be fluorescent which will also offer additional visual safety.

Tijdens het lossen en/of laden van de oplegger kunnen deeltjes van de lading rondvliegen. Daarom moet de bediener van 

de oplegger steeds een goedgekeurde veiligheidsbril dragen, vanaf het moment dat hij de trekker verlaat tot wanneer hij 

terugkeert in zijn cabine.

The operator of the trailer should always wear safety gloves in order to avoid injuries caused by sharp or protruding com-

ponents. Gloves may also offer protection against injuries caused by the nature and characteristics of the load.

It is recommended that the operator of the trailer wears ear protection while operating the moving floor system.

This manual contains some pictures on which the operator does not wear safety gloves. 

These pictures were taken deliberately that way, only for the clearness of the picture 

itself.

B. SAFETY REGULATIONS

Summary of Contents for AgroStar Alu

Page 1: ...STAS Instructions for use moving floor 1 Moving Floor INSTRUCTIONS FOR USE...

Page 2: ...EN MOVING FLOOR V1...

Page 3: ...heel carrier 20 5 3 Wheel chock 21 5 4 Mud guards and mud flaps 21 6 DOORS 21 6 1 Barn doors 21 6 2 Hydraulically operated top swinging door 22 6 3 Inspection door 23 7 ROOF COVERING 23 7 1 Catwalk wi...

Page 4: ...river of this trailer is also familiar with these instructions 1 PREVENTION OF ACCIDENTS AND OVERVIEW OF WARNINGS AND SAFETY MEASURES 2 PERSONAL PROTECTIVE MEASURES 1 1 GENERAL 2 1 FOOTWEAR 2 2 CLOTHI...

Page 5: ...irective This pictogram can be found near electrical connections It serves to remind the operator that it is not allowed to disconnect the electrical connections by pulling the cable This pictogram ca...

Page 6: ...d roof covering the axles with associated braking system the air suspension with air bags the landing legs and wheel accessories the lighting and signalization the reinforced construction at the front...

Page 7: ...valve which ensures the oil flow activates cylinder 2 resulting in the start of stage II Stage II Cylinder 2 and the associated floor slats moves towards the front of the loading floor and the load st...

Page 8: ...corrosion due to their chemical compatibility e g between copper and alumi nium in the presence of moisture condensation water When transporting these product types there is a risk of the moving floo...

Page 9: ...a good and safe driving style for the tractor trailer combination it is essential to respect the correct coupling height The guiding value for the coupling height is stated on the sticker which is att...

Page 10: ...MINIUM TYPE LANDING LEG Proceed as follows Ensuring the air suspension of the tractor is in the driving position pull out the locking pin of the landing leg and hold the leg by the lever on the base M...

Page 11: ...tem is equipped as standard with a load sensing brake force adjustment and anti locking system ABS The EBS system complies with the legal requirements conforms with directive 71 320 EC conforms with d...

Page 12: ...rocessed by the trailer modulator If the trailer has been coupled to a towing vehicle without EBS a pressure sensor for determining the required brake value is integrated into the trailer modulator Th...

Page 13: ...ly applied Duration and height of the pressure depend upon the current critical lateral acceleration The risk of rolling over is recognised using the wheel reaction during test braking When the risk o...

Page 14: ...ted and is therefore not tamper proof ILS Integrated Load Switch optional If the trailer is equipped with lift axle s these may be automatically controlled independently from the actual axle load by t...

Page 15: ...ase the ABS warning light will flash 4x 1 cycle once the ignition has been switched on Warning phase 2 When the wire in the indicator has been worn through for 4 minutes a voltage of 4 5 volts is meas...

Page 16: ...blications which have been supplied with the trailer Between the first 2000 and 10000 km and after each change of tractor a brake synchronisation is recommended Please also refer to the additional doc...

Page 17: ...tightened before leaving the trailer unman ned It is advisable to place a wheel chock in front of or behind the wheels for additional protection Always park the trailer on a horizontal and stable sur...

Page 18: ...d lowering valve The valve for raising and lowering on a trailer with air suspension allows the height of the trailer chassis to be adjusted with a view to loading and or unloading the trailer This va...

Page 19: ...General 4 3 SmartBoard Certain functions are not standard Those can be obtained through options Odometer Tire monitoring Road finisher brake Messages Immobilizer Air suspension Extra s Vehicle inclin...

Page 20: ...ersion from TE14013 upwards SmartBoard with software from SB010207 upwards Calibration on the semi trailer Determine the weight of semi trailer is unladen partially laden optional and laden weight usi...

Page 21: ...he doors proceed as follows Open the door lock optional See 11 3 Turn the safety latches of the door handles Rotate both door handles gently upwards and then backwards in such a way till both doors ar...

Page 22: ...ehind and above the trailer to close the hydraulically operated top swinging door and ensure there are no obstructions which may prevent the door from fully closing When during opening of the top swin...

Page 23: ...he hydraulic couplings of the tractor and trailer are clean Connect the hydraulic couplings between the tractor and the trailer in the correct manner Start the tractor motor switch on the PTO pump and...

Page 24: ...atwalk support or it can be found inside the roll up slat where it will be fastened by a rubber band The rolling handle enables the operator to roll the roof sheet up or down Figure 7 2 a Rolling hand...

Page 25: ...net has fully opened Pull the lever on the distributor to position 0 When closing the roof nets the right hand roof net A should always be closed first and after that the left hand roof net B Attentio...

Page 26: ...ure the floor sheet will be hanging out the trailer If the trailer is fitted with a hydraulically operated top swinging door ensure that this door cannot be operated when the floor sheet is being re l...

Page 27: ...consists of front position lights with built in reflectors registration plate light side marker lights with built in reflectors end outline marker lights reflectors at the rear of the trailer rear lig...

Page 28: ...a ding process and to avoid damaging the ladder Figure 10 2 a Ladder for access to the load space The side guards serve to protect other road users on both sides from the open space underneath the tra...

Page 29: ...ecome shiny white Thoroughly rinse the rim and the wheel with water Repeat the above steps for stubborn deposits Apply a small amount of Alpolish onto the rim Spread the paste evenly over the surface...

Page 30: ...ignition has been switched on the trailer is due for service Raise the landing legs to their highest position On the steel landing legs fasten the lever in the safety hook and for the aluminium landin...

Page 31: ...loading floor Loading by using the Cargo Floor system The control unit for the moving floor system is fitted with a stop which allows the system to be switched off immediately Once the stop has been d...

Page 32: ...y electrical power to the trailer For trailers with hydraulic roof nets and hydraulically operated top swinging doors open the roof nets first see D 7 3 and then the top swinging door see D 6 2 1 Last...

Page 33: ...switch has also been installed in the storage area for the control unit Figure 2 4 2 a Fixed switch for operating moving floor system This switch has 3 positions I load the switch must be kept in thi...

Page 34: ...ves on a regular basis Replace the tyres in time Inspecting the tyres is extremely important for your safety and the safety of others 1 3 TIGHTENING TORQUES FOR BOLTS All bolts and nuts should be insp...

Page 35: ...nspections for moving floor systems are Check whether the screws bolts are secure Tighten or replace if necessary Check the coupling screws and couplings for all hydraulic components Remove any residu...

Page 36: ...re listed below Are the emergency stops pulled out Is the oil reservoir full Does the pump reach the required oil volume at 210 bar Has the system been connected in the correct manner Is the pressure...

Page 37: ...sing the Interface and a PC with correct software the user can call for the system information and read and update the memory diagnoses 3 2 THROUGH SMARTBOARD Component TEBS D 007 Trailer modulator 01...

Page 38: ...SHOOTING MOVING FLOOR SYSTEM 139 Valve residual pressure maintenance for manoeuvring aid 140 Valve residual pressure maintenance for traction help 141 Lifting axle valve 2 142 Lifting axle valve 1 143...

Page 39: ...he EC Directive 94 20 of 30 May 1994 It is advisable to check the securing and wear of the kingpin on a weekly basis Directives relating to the assessment of worn and or deformed 2 trailer couplings M...

Page 40: ......

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