STATCON ENERGIAA HBD Series, Product Manual

Page 1: ...STATCON Inspire Innovate Implement ENERGIAA PRODUCT MANUAL HBD SERIES 1P 1 50 KVA 3P 5 250 KVA HYBRID MPPT PCUs Genuine Hybrid Not just Off Grid...

Page 2: ...ASE THREE PHASE INVERTER WITH SINGLE THREE MPPT CHARGE CONTROLLER 13 2 5 8 70kVA 100kVA THREE PHASE INVERTER WITH SINGLE MPPT CHARGE CONTROLLER 13 2 5 9 ABOVE THAN 100kVA THREE PHASE INVERTER WITH THR...

Page 3: ...RY CHARGING CURRENT AS PER BANK SIZE 46 APPENDIX 5 SINGLE PHASE SMART STORAGE SOLAR INVERTER DATASHEET 47 APPENDIX 6 THREE PHASE SMART STORAGE SOLAR INVERTER DATASHEET 49 APPENDIX 7 TERMS AND CONDITIO...

Page 4: ...l Sr No Model 1 HBD 048 01K 1P 12 HBD 120 08K 1P 2 HBD 048 02K 1P 13 HBD 120 10K 1P 3 HBD 048 03K 1P 14 HBD 120 15K 1P 4 HBD 048 04K 1P 15 HBD 240 15K 1P 5 HBD 048 05K 1P 16 HBD 240 20K 1P 6 HBD 048 0...

Page 5: ...BD 360 200K 3P 13 HBD 360 40K 3P 28 HBD 480 200K 3P 14 HBD 240 50K 3P 29 HBD 480 250K 3P 15 HBD 360 50K 3P 30 HBD 576 250K 3P NOTE This manual may be applicable for other models as well on selective b...

Page 6: ...troller Kindly visit www energiaa in to know more about our products range Custom built ratings of inverters are also available on request and can be designed as per user requirement The SSSI can be b...

Page 7: ...en the DC and AC sides 2 2 3 AUTO BYPASS ARRANGEMENT Auto Bypass Feature is an integrated part of this system such that no extra semi conductor device is required to perform this function Being an Act...

Page 8: ...re designed on other Unity Power Factor so kVA kW Inverter maximum output shall be mentioned on specs Plate Rating Sticker accordingly 2 4 RATING PLATE RATING STICKER AND ITS TERMS For ease of usage e...

Page 9: ...or ease of understanding and has been explained below in detail The below chart brings out all the variants available in terms of dimensions and capacity of the machine These machines come in 8 basic...

Page 10: ...ding Front Rear Door RAL7035 RAL3020 Front Bottom N Figure 11 9 Above 100kVA Three phase Inverters with Three MPPT Charge Controller 2000X1400X1200 Sheet Metal Floor Standing Front Rear Door RAL7035 R...

Page 11: ...10 2 5 1 1kVA 3kVA SINGLE PHASE INVERTER WITH SINGLE CHANNEL MPPT CHARGE CONTROLLER 2 5 2 4kVA 6kVA SINGLE PHASE INVERTER WITH SINGLE CHANNEL MPPT CHARGE CONTROLLER Figure 4 Figure 5...

Page 12: ...3 7 5kVA 8kVA 10kVA 12 5kVA SINGLE PHASE INVERTER WITH SINGLE CHANNEL MPPT CHARGE CONTROLLER Figure 6 Figure 7 2 5 4 10kVA 15kVA SINGLE PHASE THREE PHASE INVERTER WITH SINGLE CHANNEL MPPT CHARGE CONT...

Page 13: ...12 2 5 5 20kVA 25kVA SINGLE PHASE INVERTER WITH SINGLE CHANNEL MPPT CHARGE CONTROLLER Figure 8 Figure 9 2 5 6 30kVA 40kVA SINGLE PHASE THREE PHASE INVERTER WITH SINGLE MPPT CHARGE CONTROLLER...

Page 14: ...Figure 11 13 2 5 7 50kVA 60kVA SINGLE PHASE THREE PHASE INVERTER WITH SINGLE THREE MPPT CHARGE CONTROLLER Figure 10 2 5 8 70kVA 100kVA THREE PHASE INVERTER WITH SINGLE MPPT CHARGE CONTROLLER...

Page 15: ...14 2 5 9 ABOVE THAN 100kVA THREE PHASE INVERTER WITH THREE CHANNEL MPPT CHARGE CONTROLLER Figure 12...

Page 16: ...ift to move the inverters from one location to other location as shown in the figures above 6 Ensure the unit is placed on a raised wooden pallet It will ensure better cable entry through bottom and a...

Page 17: ...d creation of hot air column on top of the unit Placing the PCU just below the solar panels will also damage the inverter as the heat source is directly above it Ventilation is mandatory 5 All the uni...

Page 18: ...ping tool for the cable termination Any loose connections or wrong hardware sizing issues may lead to lose contacts ultimately leading to fire hazards 10 Once all the cables have been crimped properly...

Page 19: ...rovided inside may not perform the intended function in case the inverters are not grounded properly 5 The inverter ground should be connected to the earth potential of the site to which all the other...

Page 20: ...19 This image shows a typical single line diagram showing use of SPD and earth connection thereof for single phase Figure 16...

Page 21: ...20 This image shows a typical single line diagram showing use of SPD and earth connection thereof for three phase Figure 17...

Page 22: ...o feed the settings as per your requirements into the machine HBD NG range of inverters are supplied with standard factory settings These settings may or may not suit the site conditions and hence nee...

Page 23: ...ble during this time Also ensure that the PV series parallel configuration is as recommended by the inverter manufacturer Refer to Appendix 3 for more guidance Ensure PV panels are clean for better ge...

Page 24: ...ernal use RESET Turn off Alarm Mute Clear Fault Latch Reset Battery MODE PLUS MINUS Press to gether for 5 seconds Enter Factory Settings Lable Indications Meanings Mains ON Green Green Mains voltage i...

Page 25: ...been segregated in a manner such that all the similar parameters have been displayed on a single page The active screen can be changed by pressing the MODE key to advance a screen and the BACK key to...

Page 26: ...3 line talks about the firmware version that has been uploaded in this machine It is relevant if the manufacturer recommends any update to the machine The overall Home Screen looks something as below...

Page 27: ...ars on the same screen but on alternate cycle Figure 23 TEMPERATURE STATUS SCREEN Figure 24 AC PARAMETERS PHASE NEUTRAL Figure 25 Table 8 Table 7 LABEL SAMPLE VALUE TEXT DISPLAYED INFERRED PARAMETERS...

Page 28: ...AYED INFERRED PARAMETERS F 1 34 Load AC Amps Total current consumed by load from inverter as well as grid F 2 1 1 Invert AC Amps Current delivered by inverter section F 3 10 Invert AC kVAR Inverter re...

Page 29: ...10 Mains Avg kw Average power delivered taken from Grid by three phases It will update in every 5 minutes LABEL SAMPLE VALUE TEXT DISPLAYED INFERRED PARAMETERS H 1 580 Import kwh Total Energy consumed...

Page 30: ...cal faults manual RESET has to be done using the keypad once the fault has been cleared 5 5 2 CHANGE OF SETTINGS Since the Display Keypad Unit is the only method to communicate between the user and th...

Page 31: ...ETTINGS SYSTEM DEFINITION SETUP METER CALIBRATION COMMUNICATION SETUP AUTO SCHEDULE SETTING FACTORY SETTINGS Each of these may or may not be password protected which can be changed whenever required E...

Page 32: ...ent the below given flow chart as to how to set any of the values change the values and save the settings Special attention is required ensure proper settings upload during initial installation and ch...

Page 33: ...ng cycle should be initiated 7 Batteries should always be placed in a separate room to avoid acidic fumes 8 Length of cables from the Battery to the PCU should be kept to minimum to avoid the losses C...

Page 34: ...default power of the Grid Charger is set to the rated power of the machine This power defines the total power imported from the grid terminals both for the loads as well as for battery charging Hence...

Page 35: ...pletely until it is really required 6 9 BATTERY OVER VOLTAGE PROTECTION All hybrid PCUs are very sensitive against over charging the battery bank and special algorithms have been implemented in their...

Page 36: ...od will typically last 8 10 hours STAGE 2 ABSORPTION OR EQUALIZE CHARGE PERIOD This stage maintains the cells and hence the batteries at a constant voltage until the bulk equalize period time has elap...

Page 37: ...ion Grid may be available when battery is getting discharged Once batteries are drained grid may or may not be available This may lead to complete blackouts 6 Chances are high that battery may remain...

Page 38: ...other hardware changes Apart from this it is important to locate the MASTER CARD provided on the control panel which houses the necessary jumpers for change in MODE settings The location of this MASTE...

Page 39: ...as been changed from Hybrid mode to standalone mode 5 Hybrid with Export mode Standalone mode 1 Need to open latch and inhibit setting 2 Need to Enable the load following option need to make it ON by...

Page 40: ...ting at standalone mode and 10 20 In synch mode 5 Menu factory setting Min Mains voltage and Max Mains Voltage 6 Contact our Technical Support 7 Note The inverter will attempt restart 3 times after ev...

Page 41: ...that are not controlled by the HBD NG System that could cause the battery to overcharge 21 If fault continues contact Technical Support 9 HI Temp Cabinet ambient temperatu re is high The inverter heat...

Page 42: ...h e b a t t e r y t e m p e r a t u r e I f s t i l l unsuccessful the system will mask the inverter and continue running off a source 32 Disconnect batteries 33 Wait 15 minutes for battery to cool 3...

Page 43: ...Circuit Current Isc MPPT Current Imp Module Power Pmp and no of cells in PV module used 2 Always refer the Inverter datasheet while designing the series parallel arrangement The parameters o f importa...

Page 44: ...e usage for proper generation 10 Below is a general chart for series parallel arrangement depending upon the capacity of Hybrid Inverter PV CONFIGURATION CHART Note In these cases it is not possible t...

Page 45: ...0 The value you arrive at is the charging current you need to set on DKU The default setting assumes a certain battery bank size The value of battery bank has been assumed for a 4 hour back up at 100...

Page 46: ...45 APPENDIX 5 SINGLE PHASE SMART STORAGE SOLAR INVERTER DATA SHEET Approx...

Page 47: ...46 Approx...

Page 48: ...47 APPENDIX 6 THREE PHASE SMART STORAGE SOLAR INVERTER DATA SHEET Approx...

Page 49: ...48 Approx...

Page 50: ...49 Approx...

Page 51: ...warranty will stand null and void For a warranty claim to be valid the warranty card of the respective product bearing the date of manufacturing purchase must be fully legible and the end customer inv...

Page 52: ...r claiming this warranty Warranty of your PCU shall become null and avoid in the following cases Force majeure for example storm damage lightning fire thunderstorm flood Covid 19 related lockdowns ear...

Page 53: ...B 81 Sector 63 Noida G B Nagar 201307 U P INDIA Phone 91 120 4088665 4258645 Toll Free 1800 891 3319 Website www energiaa in E mail info energiaa in...