background image

Particle Trap                      Installation and Operation Manual

 

  

Static Clean International ::      Made in USA   ::    Tel: 781 229-7799 ::    Fax: 781 229-4555

 

::    

www.staticclean.com

   

p. 3 of 10

 

 

Introduction 

Why use the Particle Trap 

 

When trying to dislodge particles from various substrates, especially plastic parts and trays, the use of ionizing 

air guns, ionizing nozzles and air knives are commonly used devices that not only aid in getting the 
contaminants off the product, but the fact that they control the static electricity means that the particles are 
not re-attracted to the newly cleaned materials. Where do the particles go? The problem is that they either 
fall to the floor, onto a workstation or to personnel, which means that they stay around and could eventually 
be the cause of rejects and poor yields. The problem is solved by using a blow-off device within the hood 
of the Particle Trap which utilizes a reverse fan to pulls ambient air into the cabinet that is supported by a 
pre-filter and HEPA-filter system so that the exit air is free of unwanted contaminants. The quick change 
pre-filter makes the Particle Trap the ideal system to enhance the process and increase yields that translate 
into higher profits.  

Although the systems works best when incorporating an ionized air device to neutralize static electricity, as a 

stand-alone process tool, the Particle Trap can also be positioned near a critical point in the process. The 
Particle Trap will act as a vacuum to attract particle into the filters of the unit and away from particle-
sensitive products typically found in Medical Device Manufacturing, Optics, Coatings, Electronics and 
other applications that require clean parts. 

Optional  

 

If you wish to convert the Particle Trap to an  

Ionized Air Cleaning System, simply mount  

one of our Ionizing Air Knives to the front of the  

Particle Trap above the entrance or use an Ionizing 

Air Gun and perform the cleaning action within the 

workspace of the clear view Lezan hood

 

 

 

Pictured is the Static Clean ZappPLUS Ionizing 
Nozzle - this hands-free blow-off nozzle gives the 
operator the versatility and flexibility to mount and 
position the nozzle at a desired spot for high-impact 
cleaning; 

 

Summary of Contents for PT-Mini

Page 1: ...Particle Trap Operation Manual Particle Trap Opera PT6000 PT Min ni...

Page 2: ...tic Clean International Made in USA Tel 781 229 7799 Fax 781 229 4555 www staticclean com p 2 of 10 Particle Trap Installation and Operation Manual Static Clean International Made in USA Tel 781 229 7...

Page 3: ...tem so that the exit air is free of unwanted contaminants The quick change pre filter makes the Particle Trap the ideal system to enhance the process and increase yields that translate into higher pro...

Page 4: ...h Depth Hood 11 inches 9 inch Weight 36 pounds 21 5 pounds Max Current 0 88 Ampere Nominal Current 0 60 Ampere Fuse 2 Ampere Input Power 115 VAC 50 60Hz Sound 62 dba Face Velocity 110 feet per minute...

Page 5: ...20 receptacle Input Ratings 120VAC 50 60Hz nom 10 3ARMS max Thermal Protection shutdown internal fan over temperature The HEPA Filter is a custom made pleated media aluminum frame sealed unit PT6000 P...

Page 6: ...ork zone of the cabinet A minimum distance of one foot from the rear is recommended for exhaust air flow A clearance of six feet in front of cabinet is strongly advised in order to maintain proper air...

Page 7: ...built into each Pre Filter should be downstream facing inside the cabinet If you can see the wire after reassembly from the operators view the filter is installed backward Pre Filters are available a...

Page 8: ...p the toggle clamps open to remove the Lexan Hood and the Front Grill Slide the filter out toward the right Replace the filter with the wire support side facing inward toward the blower Pre Filter Par...

Page 9: ...he unit face down Remove qty 12 8 rear panel screws Loosen or remove the Qty 4 filter brackets Separate the filter from the rear panel Attach the new filter to the rear panel the gasket faces the rear...

Page 10: ...off nozzle gives the operator the versatility and flexibility to mount and position the nozzle at a desired spot for high impact cleaning For more details on the ZappPLUS please see page 11 12 of this...

Reviews: