STAUFF SMFS-P-015, Operating Instructions Manual

Page 1: ...s Translation of the original operating instructions Mobile filter system SMFS P 015 E 03 18 09 2019 To avoid injuries and damage read these operating instructions thoroughly and attentively Retain it for further reference ...

Page 2: ...w stauff com Additional operating instructions in other languages can be downloaded at www stauff com smfs p manuals Walter Stauffenberg GmbH Co KG Im Ehrenfeld 4 58791 Werdohl Germany 49 2392 916 0 sales stauff com www stauff com ...

Page 3: ... 11 3 Machine description 12 3 1 Overview 12 3 2 Function 12 3 3 Technical data 13 3 4 Type plate 14 3 5 Display and control elements 15 3 5 1 Electrical main switch 15 3 5 2 Contamination indicator 15 3 6 Spare parts and wear parts 16 4 Transport and storage 17 4 1 For your safety 17 4 2 Transport 17 4 3 Storage 18 5 Installation 19 5 1 For your safety 19 6 Operation 21 6 1 For your safety 21 6 2...

Page 4: ... contents 8 Malfunctions 25 8 1 For your safety 25 8 2 Troubleshooting procedure 25 8 3 Malfunctions table 26 9 Decommissioning 27 9 1 For your safety 27 9 2 Disposal 28 10 EC Declaration of Conformity 29 10 1 EC Declaration of Conformity 29 Index 30 ...

Page 5: ...gnoring this warning results in serious or lethal injuries Ignoring this warning can result in serious or lethal injuries Ignoring this warning can result in minor or moderate injuries Ignoring this warning can result in damage Warnings always have the same structure They include the signal word hazard type and source consequences of failure to comply and steps to ward off avoid hazards Example Wo...

Page 6: ... appropriate symbols Objective of the instruction 1 Operating step Effect of the operating step to check if the step has been executed correctly 2 Additional operating step Result of the overall instruction 1 3 Orientation tools The following orientation tools are provided in these instructions Table of contents at the beginning Main chapter indicated in the header References to other chapters e g...

Page 7: ... 13 observing the maintenance intervals and instructions chapter 7 2 p 23 No changes attachments or conversions may be carried out without consulting the manufacturer Such modifications can jeopardise the operating safety and are considered to be a violation of intended use Misuse Any use other than that stated in the Intended Use chapter is not permitted The mobile filter system must not be used ...

Page 8: ...tructions with unchanged complete and correctly installed safety devices and with a correctly installed and functioning control unit Wear the personal protective equipment chapter 2 6 p 11 Immediately rectify malfunctions which affect your safety and the reliable operation of the machine Disable the machine until the malfunction is rectified and secure it against reactivation Observe all adjustmen...

Page 9: ...l statutory and other mandatory regulations on accident prevention and environmental protection also have to be observed To ensure safety the operating company has to at least ensure that the machine is only operated as intended in proper condition with all safety devices fully installed and without damage establish the area of application and prepare the corresponding operating instructions acqui...

Page 10: ...g decommissioning setup and configuration of the machine In addition setup and maintenance personnel carry out more extensive maintenance work and instruct operating personnel in the functions of the machine Qualified electricians are responsible for all work on the electric components Qualified transport personnel are qualified for the proper and secure loading and transporting of heavy goods Qua...

Page 11: ... Personal protective equipment Transport to the place of installation Regular maintenance work 2 6 Personal protective equipment To limit risks during work use the following defined personal protective equipment Symbol PPE Life phase Task Tight fitting work clothing All All Safety shoes All All Protective gloves Operation When working on the system before it has cooled down Startup Troubleshooting...

Page 12: ...on indicator 8 Hose on pressure side 4 Filter housing with filter element 9 Lance 5 Pre filter 10 Electrical main switch hidden 3 2 Function The mobile filter system is connected to the external power supply after installation and connection of the hoses at the installation site After switching on the medium is fed in by the pump cleaned in the filter and discharged again through the hose on the p...

Page 13: ...0 E caustic liquids Hoses and lances Material PVC reinforced with internal spiral Length of hose suction side 150 cm Length of hose pressure side 200 cm Dimensions suction side DN 25 Dimensions pressure side DN 25 Mesh size of the integrated coarse filter suction side Stainless steel filter 200 μm Lance length 15 cm Flow rate Flow rate 15 l min depending on viscosity Temperature Medium temperature...

Page 14: ... 1400 rpm Motor with CEE connector 3P N PE Voltage frequency 400 V AC 50 Hz Rated current 16 A Phase 3 Power 0 75 kW Speed 1400 rpm Emissions Sound pressure level according to EN ISO 11202 2009 below 70 dB A Harmful substances none 3 4 Type plate The type plate is located on the side of the machine ...

Page 15: ...o positions 0 OFF horizontal Machine switched off and disconnected from power supply 1 ON vertical Machine live 3 5 2 Contamination indicator Fig 3 Contamination indicator The contamination indicator shows how contaminated the filter element is while a medium flows through the filter cartridges Green The filter element is OK Yellow The filter element is 75 contaminated Red The filter element is ve...

Page 16: ...ing opening up the machine Only authorised setup and maintenance personnel may carry out maintenance work Only use appropriate tools which are in a good condition Replace components only with genuine spares or those authorised by the manufacturer Lists of authorised spares and wear parts can be had from Walter Stauffenberg GmbH Co KG Replacement filter elements Spin on series filter element SFC 35...

Page 17: ...ting or slipping loads Before transporting the machine secure all its moving components Secure the machine against overturning or slipping out of position during transport Only use transport vehicles suitable for the weight of the machine 4 2 Transport Information an dimensions and weight can be found in the Technical data chapter chapter 3 3 p 13 and in the overview drawings and parts lists Note ...

Page 18: ...on has to be clean and dry The ambient temperature has to be at least 5 C After a storage period of more than one year all moving parts have to be checked for sufficient lubrication During storage protect the mobile filter system against the following influences strong sunshine high humidity strong vibrations extreme temperatures ...

Page 19: ...carried out by qualified electricians Work on live parts is only permitted under supervision of a second person Carrying out installation work Serious or lethal injuries or machine damage due to incorrect installation Installation work may only be carried out by authorised specialist personnel Only use suitable tools in proper condition Wear your personal protective equipment for all work WARNING ...

Page 20: ...n direct proximity to the tank to be cleaned or filled Keep space for maintenance work clear around the mobile filter system Place the mobile filter system horizontally onto a level surface Keep access to the main switch clear at all times Keep access to the control elements clear at all times Models delivered with CEE plugs are intended for fields with clockwise rotation How to install the mobile...

Page 21: ...ecome hot during operation cool down Wear your personal protective gear for all work undertaken on the machine 6 2 Starting pumping Before switching on the machine observe the general safety instructions chapter 2 2 p 8 How to start pumping 1 Switch the electrical main switch to On Depending on pumping height and viscosity the mobile filter system requires approx 10 15 seconds to fill the filter e...

Page 22: ...ntenance schedule 7 1 For your safety Working on electrical equipment Serious or lethal injuries from voltage Only qualified electricians may carry out work on electrical appliances Switch off the machine and secure it against inadvertent reactivation Work on live parts may only be carried out under supervision of a second person Carrying out maintenance work Serious or lethal injuries or machine ...

Page 23: ...nel 20 operating hours Check pre filter for cleanliness clean if necessary chapter 7 3 1 p 23 Setup and maintenance personnel Annually Visual check of the hoses for wear Setup and maintenance personnel Annually Test run in an area protected against leaking fluids Setup and maintenance personnel Annually Check that all connections and hoses are tight and no unusual noises come from the motor pump u...

Page 24: ...ley at the main switch and pull the mains plug 4 Unscrew the filter cartridge from the thread on the filter head anti clockwise Use filter cartridge key if necessary 5 Apply oil to a clean cloth and use it to apply oil to the seal of the new filter element 6 Place the filter element straight onto the threaded connection and tighten clockwise finger tight 7 Turn the new filter elements by another 3...

Page 25: ...machine can cause a malfunction in the process due to poor maintenance or continuous use e g by jamming Note the following for malfunctions in the hazard area Before troubleshooting in the hazard area switch off and depressurise the machine if possible Note that any stored residual energy on clamped parts can cause uncontrolled movements Use tools or other means to prevent injuries to limbs 8 2 Tr...

Page 26: ...y CEE plug equipped with phase inverter Send pump to factory customer service for repair Flow rate is too low Filter elements not yet filled Intake line blocked Pre filter blocked Pressure loss from leak Filter elements blocked Hoses kinked Pump defective Medium cold or with impermissibly high viscosity Wait 30 60 seconds Clear the blockage Cleaning the pre filter Identify the leak and eliminate p...

Page 27: ...cated attachment points Never leave loads hanging in the lifting devices without supervision Never stand underneath suspended loads Carrying out dismantling work Serious or lethal injuries Dismantling work may only be carried out by authorised qualified personnel Only use suitable tools in proper condition Wear your personal protective equipment for all work Collect operating media and cleaning fl...

Page 28: ... in keeping with the provisions in force in the country where machine is operated Particular care is required for disposing of materials which are hazardous to the environment e g plastic parts rubber parts electrical parts metal parts operating fluids and additives substances hazardous to water Use suitable containers for collecting storing and transporting substances hazardous to water ...

Page 29: ...C 05 2006 Applied harmonised standards Safety of machinery DIN EN 12100 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN ISO 13857 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 982 Hydraulic fluid power General rules and safety requirements for systems and their components EN ISO 4413 Electro...

Page 30: ...5 S Display elements 15 Safety instructions 8 Duties of the operating company 9 Setup personnel 10 Signal word 5 F Signal word fields 5 Function 12 Spare parts 16 Storage 18 H Switching off 21 Hazard area 25 Switching on 21 Intended use 7 T M Technical data 13 Machine description 12 Transport 17 Main switch 15 Transport personnel 10 Maintenance personnel 10 Troubleshooting 25 Maintenance plan 23 T...

Page 31: ...SMFS P 015 www stauff com 31 32 Index ...

Page 32: ...32 32 Let us know about any questions suggestions or criticism you might have about your machine or this documentation ...